Ride report:
Far smoother, noticeably lighter and quicker steering, more stable in curves (less wandering). Overall, an improvement. I can't say how much of the change is due to each factor (fork rebuild, steering bearings, and removing damper.) However my other bikes have adjustable dampers (Scotts, Ohlins, and Shindy) and when I turn the dampers to provide the least resistance the steering feels lighter and quicker. I assume the smoothing and stability is due to the fork rebuild, with the new bearings also contributing to stability.
For the record, I want to go against the prevailing wisdom of the forum and suggest that the All Balls dust seals are not only adequate, but superior to the BMW dust seals.
I think I have solved the bouncing gauge problem too. I filled all the smallholes in the rubber insulation mount with silicone gasket-maker. The gauge cluster is much more stable now.

Still gotta find the time to install my powdercoated engine cases (along with valve check and radiator flush). But my daughter's truck needs brakes today...