Author Topic: I need to repair my RT Fairing  (Read 4338 times)

Offline AdamChandler

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  • Posts: 8
I need to repair my RT Fairing
« on: March 20, 2019, 01:10:25 PM »
Here's the bike:


When I took the fairing apart for a complete end to end maintenance:


I noticed this:


https://i.imgur.com/heWLjXM.jpg[/img]

I purchased a brand new metal harness from eBay for $150 and I purchased some Plast-Aid to make the repair.

Is there a guide here on how to repair this to make it like new again? Tips? Ideas? Thoughts?

Should I just purchase a new blue RT fairing completely, move over the turn signals and headlight and windscreen motor and use that instead for the best scenario?
  • Hanover, NH
  • R1200GS, Beta 500 RRS, K75RT

Offline Laitch

  • Faster than a speeding pullet
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  • Posts: 11299
Re: I need to repair my RT Fairing
« Reply #1 on: March 20, 2019, 01:58:12 PM »
Welcome, Adam. Thanks for the photos.

Your chances of finding a new, blue RT fairing are bumping zero if not overlapping it. [/i] Here's a link to competent instruction. Read the section in the Workshop about how to effectively search the world famous MOTOBRICK.COM.

Please tell us about your moto: how long you've owned it, how many miles are on it and how much you've ridden it. Good luck with your repair.
  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles

Offline daveson

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Re: I need to repair my RT Fairing
« Reply #2 on: March 20, 2019, 02:45:52 PM »
Sometimes three out of four ain't bad.

It's fixed at other points too,  so if it's been repaired outside and seems stable while riding, one option is to just leave it as is.
  • Victoria, Australia
  • Current; '85 K100RT~100,000km; four other bricks. Past; Vulcan 1500, V Star 650, KLX 250(dirt bike) TT250(dirt bike)

Offline The Mighty Gryphon

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Re: I need to repair my RT Fairing
« Reply #3 on: March 20, 2019, 02:50:57 PM »
I have repaired that same damage(several times).  Here's how I did it:

First, clean the bare stuff well with rubbing alcohol.  Don't worry about the rough surface.  the rougher the better.

Second, mix up some epoxy resin. 

Third, paint the epoxy on the bare part of the broken bits with a small chip brush.  Work it into the surface well.

Fourth, add a bit more on the surface of the fairing and set the broken part in place.  You want the fairing sitting with the headlight pointing down so the broken bit doesn't slide around while the epoxy cures.

Last, let it cure for a couple days so the epoxy has a chance to get to full strength.
  • In my garage in Marilla, NY
  • '91K100RS White/Blue
Current:
'91 K100RS16V "Moby Brick Too"

Past:
'94 K75RT "Ilsa, She Wolf of the SS"
'92 K100RS16V "Moby Brick" (RIP, deceased in a vehicular assault)
'94 K75S Special Edition Dakar Yellow "Cheetos"
'89 K100RS Special Edition "Special Ed"

Offline AdamChandler

  • Curious
  • Posts: 8
Re: I need to repair my RT Fairing
« Reply #4 on: March 21, 2019, 09:53:31 AM »
Welcome, Adam. Thanks for the photos.

Your chances of finding a new, blue RT fairing are bumping zero if not overlapping it. [/i] Here's a link to competent instruction. Read the section in the Workshop about how to effectively search the world famous MOTOBRICK.COM.

Please tell us about your moto: how long you've owned it, how many miles are on it and how much you've ridden it. Good luck with your repair.


Hey, I'm down in Thetford area. Are you in the Vermont BMW club?

Here's the full story of how I came across the bike - http://adamchandler.me/blog/2018/12/26/my-bike-my-new-bmw-k75-rt/

I'm the 3rd owner, it has 38K miles with an unknown service history. Going through all of the maintenance...quite literally replacing everything except lubing the clutch splines (how important is that, btw?)

I only have ridden it 600 miles from VA to VT and now it's going to be in its current state for a few more weeks. I have other bikes luckily, I don't want to chop it up. It's too beautiful to ruin.

------


Thank you everyone for the instructions. I already bought these two products:
https://www.amazon.com/gp/product/B00N7OKRWW/
https://www.amazon.com/gp/product/B00N7OKRWW/

I took the piece to a body shop who wouldn't touch it.

Now I'm stuck trying to find a paint pen to repair some of the scratched up pieces.
  • Hanover, NH
  • R1200GS, Beta 500 RRS, K75RT

Offline Laitch

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Re: I need to repair my RT Fairing
« Reply #5 on: March 21, 2019, 10:46:18 AM »
Hey, I'm down in Thetford area. Are you in the Vermont BMW club?
I took the piece to a body shop who wouldn't touch it.
Now I'm stuck trying to find a paint pen to repair some of the scratched up pieces.
I'm within a half-hour of the birthplace of Heady Topper. :giggles  I'm not a BMW club member. If you'll be in the area and want to meet, contact me in advance through the site. I won't be riding until salt is off the pavement and the gravel roads here tightes up.

Pay attention to the Mighty Gryphon's procedures and I believe you'll have a successful outcome. He has created several threads describing various procedures including the creation of a spray booth, and has some suggestions of where to look for paint matching.
  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles
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