Author Topic: K100 Inoperative fuel pump  (Read 4577 times)

Offline PaulP

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  • Posts: 57
K100 Inoperative fuel pump
« on: August 30, 2016, 11:24:48 PM »
Well, surprise, surprise, my K100 that's been lying for 19 years has a fuel pump that didn't....pump.

The inside of the tank looked cleaner than a nuns' joke book, so I was reluctant to immediately assume a goosed pump. I did the round robin of checking relays/fuses/connectors etc.

In the end I decided to pull the pump out of the tank, applied a direct squirt of 12V, and lo and behold it was siezed.

Upon checking the plethora of information regarding replacement pumps, I thought I might tear it down and see what was up with the thing.

Popped off the crimped connectors, and so far so good. The pump looked OK. Terminals, motor brushes and wiring looked brand new.

Further disassembly revealed the 'bottom end' to be full of gunk/crap/tarnish/rust.

The shaft turns an assembly at the base which rotates by means of 5 small roller bearings, which were covered in crud, preventing any rotation of said shaft. There are two 'plates' which were similarly gunked up.

Cleaned everything up, reassembled, et voila, one fully working pump!

If anyone has the problem of the fuel pump packing it all in after sitting for a while, it might be worthwhile to tear it down and see if you can't get it going again. Cleanliness is key on this one, and make sure and use the lightest smear of fully-synth oil on reassembly. I mean light.

I've yet to test the pressure output, but I've no reason to assume it's anything other than hearty. It certainly whirred like a good 'un.

Hope it might offer solace to someone in a similar predicament.
  • Scotland, UK.
  • '91 K100 LT. Ex-Polizei.

Offline Laitch

  • Faster than a speeding pullet
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Re: K100 Inoperative fuel pump
« Reply #1 on: August 31, 2016, 12:25:16 AM »
Nothing like a whirring pump to lift the spirits—especially when it's connected to a heart/lung machine.

Please update with the field trial results.
  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles

Offline PaulP

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  • Posts: 57
Re: K100 Inoperative fuel pump
« Reply #2 on: August 31, 2016, 12:49:23 AM »
Will do.

'Technological me' shot some hi-def footage of the momentous occasion, 'Untechnological me' hasn't a clue how to upload it.
  • Scotland, UK.
  • '91 K100 LT. Ex-Polizei.

Offline Laitch

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Re: K100 Inoperative fuel pump
« Reply #3 on: August 31, 2016, 12:56:50 AM »
Untechnological me' hasn't a clue how to upload it.
Try copying its label—xxxxxx.whatever—then upload it the same way you did your photos. Have a fire extinguisher handy. You never can tell.
  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles

Offline PaulP

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  • Posts: 57
Re: K100 Inoperative fuel pump
« Reply #4 on: August 31, 2016, 01:19:30 AM »
Whirring like a good 'un......
  • Scotland, UK.
  • '91 K100 LT. Ex-Polizei.

Offline cgdan

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  • Posts: 35
Re: K100 Inoperative fuel pump
« Reply #5 on: August 31, 2016, 05:48:50 AM »
Impressive, I didn't have the guts to do that and bought a recon unit.
  • United Kingdom
  • 1991 K100 LT

Offline Brad-Man

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  • Posts: 360
Re: K100 Inoperative fuel pump
« Reply #6 on: August 31, 2016, 11:11:43 AM »
Impressive, I didn't have the guts to do that and bought a recon unit.

Not sure I understand the reasoning...

If the pump ain't workin' then you lose nothing but time trying to fix and might save $...
  • Marietta, GA
  • '85 K100
Toys don't make the Man - Man makes the Toys...
'74 RD350
'75 RD350 w/Modified 400 engine, Chambers & MZB iggy

Offline cgdan

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  • Posts: 35
Re: K100 Inoperative fuel pump
« Reply #7 on: August 31, 2016, 11:26:58 AM »
I just had an image of breaking down in a cold dark night due to a hamfisted fuel pump repair. And to be honest my one was in a right state. Repaired fuel gauge though as if that went wrong not much to lose....
  • United Kingdom
  • 1991 K100 LT

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