Author Topic: Re: Gear Position Indicator  (Read 6990 times)

Offline mlimiti

  • Curious
  • Posts: 9
  • English wheels and calanders
Re: Gear Position Indicator
« on: June 04, 2016, 06:56:30 AM »
Hi duck
What did you mean exactly by "...This is easily accomplished by grounding the various wires at the connector under the right side battery cover per the chart in the diagram above."
I would like to test my Gear position switch.
Thanks
  • Milan, Italy
  • k100LT '91, k1200GT '07

Offline Laitch

  • Faster than a speeding pullet
  • Administrator
  • ^ Quintessential Motobricker
  • Posts: 11299
Re: Re: Gear Position Indicator
« Reply #1 on: June 04, 2016, 08:43:04 AM »
What did you mean exactly by "...This is easily accomplished by grounding the various wires at the connector under the right side battery cover per the chart in the diagram above."
I would like to test my Gear position switch.
You almost found what you needed, mlimiti.  Further down in the troubleshooting list was this checking procedure that should help you out.
  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles

Offline mlimiti

  • Curious
  • Posts: 9
  • English wheels and calanders
Re: Re: Gear Position Indicator
« Reply #2 on: June 05, 2016, 06:48:48 AM »
Laitch, just checked the switch connector and there is no continuity between brown and yellow/coloured cables in any of the gear positions.
I believe that the gear switch must be faulty.
Replacing it will be a pain as I have to remove rear wheel and swing arm but I will make it.
Thanks for your help
  • Milan, Italy
  • k100LT '91, k1200GT '07

Offline The Mighty Gryphon

  • Administrator
  • ^ Quintessential Motobricker
  • Posts: 6843
Re: Re: Gear Position Indicator
« Reply #3 on: June 05, 2016, 09:57:17 AM »
As  long as you are in there, it's a good time to do a spline lube, clean the swing arm bushings, and install a grease fitting in the clutch arm. 
  • In my garage in Marilla, NY
  • '91K100RS White/Blue
Current:
'91 K100RS16V "Moby Brick Too"

Past:
'94 K75RT "Ilsa, She Wolf of the SS"
'92 K100RS16V "Moby Brick" (RIP, deceased in a vehicular assault)
'94 K75S Special Edition Dakar Yellow "Cheetos"
'89 K100RS Special Edition "Special Ed"

Offline mlimiti

  • Curious
  • Posts: 9
  • English wheels and calanders
Re: Re: Gear Position Indicator
« Reply #4 on: June 05, 2016, 10:14:20 AM »
Will do.
Do I need any specific tool to unscrew the left retaining bolt of the swing arm?
I have seen a video on swing arm removal for a k1100 and they were using a specific tool to tie the external nut while the inside bolt was kept firm with an Allen key.
  • Milan, Italy
  • k100LT '91, k1200GT '07

Offline The Mighty Gryphon

  • Administrator
  • ^ Quintessential Motobricker
  • Posts: 6843
Re: Re: Gear Position Indicator
« Reply #5 on: June 05, 2016, 10:32:52 AM »
I don't use anything special.  Just an Allen wrench to hold the pivot at it's proper torque and an open end wrench to tighten the locknut followed by a socket on my torque wrench to make sure I have enough torque on the locknut.  Might take a couple of tries to get it perfect, but it isn't that hard to do.
  • In my garage in Marilla, NY
  • '91K100RS White/Blue
Current:
'91 K100RS16V "Moby Brick Too"

Past:
'94 K75RT "Ilsa, She Wolf of the SS"
'92 K100RS16V "Moby Brick" (RIP, deceased in a vehicular assault)
'94 K75S Special Edition Dakar Yellow "Cheetos"
'89 K100RS Special Edition "Special Ed"

Offline Martin

  • ^ Quintessential Motobricker
  • Posts: 4475
Re: Re: Gear Position Indicator
« Reply #6 on: June 05, 2016, 03:15:33 PM »
While your at it waterproof your gear position indicator switch. It will save you future problems, I used Plasti Dip but you can use Silastic. Water seems to find it's way in and will stop the switch from working until it dries.
Regards Martin.
  • North Lakes Queensland Australia
  • 1992 K75s Hybrid, Lefaux, Vespa V twin.

Offline mlimiti

  • Curious
  • Posts: 9
  • English wheels and calanders
Re: Re: Gear Position Indicator
« Reply #7 on: June 05, 2016, 03:59:57 PM »
Good call.
However I doubt that switch has been damaged by water because it used to work before I made the K a cafe race.
I believe some wrong current might have damaged it: I initially mistakenly connected the Gear indicator board wrongly (input power in leerl and output in 15).
  • Milan, Italy
  • k100LT '91, k1200GT '07

Offline Martin

  • ^ Quintessential Motobricker
  • Posts: 4475
Re: Re: Gear Position Indicator
« Reply #8 on: June 05, 2016, 04:17:48 PM »
I replaced my switch with a new waterproofed switch(Plasti Dip applied with a small brush). Then pulled my old switch apart cleaned it up and waterproofed it now I have a spare. The new switch has been there for about 10 years, with no water related glitches.
Regards Martin.
  • North Lakes Queensland Australia
  • 1992 K75s Hybrid, Lefaux, Vespa V twin.

Offline richarddacat

  • ^ Proficient Motobricker
  • Posts: 249
Re: Re: Gear Position Indicator
« Reply #9 on: June 05, 2016, 08:14:34 PM »
My K75 for the first time experienced this glitch.  :yow That's not really saying much since mine has been a low milage garage queen. 

I thought I saw this thread last week and I'll be doggone, here I am. No problem now but looks like I can do a fix on it.  :deal:

I got caught in a shower  :blackcloud: but my GPI went wonky miles later when I figured it should be dry. About 60miles after noticing the wonkyness it went back to normal.   :yippee:

Everything you need to know for K-bikes is right here.  :2thumbup:

 :popcorm
loud pipes annoy people, well designed helmets save lives.

Offline mlimiti

  • Curious
  • Posts: 9
  • English wheels and calanders
Re: Re: Gear Position Indicator
« Reply #10 on: June 11, 2016, 11:03:35 AM »
managed to replace the switch
thanks guys
  • Milan, Italy
  • k100LT '91, k1200GT '07

Offline mlimiti

  • Curious
  • Posts: 9
  • English wheels and calanders
Re: Re: Gear Position Indicator
« Reply #11 on: June 11, 2016, 05:15:57 PM »
While refitting the swing arm just realized the left adjustable pivot stub would not screw in... I figured out why looking at the thread.... I will buy a new one on Monday and unfortunately I have to wait to finish my work!
  • Milan, Italy
  • k100LT '91, k1200GT '07

Offline The Dude

  • ^ SuperNatural Motobricker
  • Posts: 509
Re: Gear Position Indicator
« Reply #12 on: June 11, 2016, 05:33:41 PM »
While refitting the swing arm just realized the left adjustable pivot stub would not screw in... I figured out why looking at the thread.... I will buy a new one on Monday and unfortunately I have to wait to finish my work!
I must cheap but I would just clean up the thread " start"with a fine metal file and carry on with your mission.The lock nut can be used to complete the rehab.
Save on everything.
  • Auckland, New Zealand
  • K75s
Current.
TR6R 1973 from new.
Moto guzzi 850 III .1983 from,almost, new.
K75S 1986 from new.vin-0103141
On my second millionth km.give or take a hundred k Kay's.
"The Dude abides. I don't know about you but I take comfort in that. It's good knowin' he's out there."
All the best!

Tags: