Johnny, all I can say is you are one crazy motha f***r. :hehehe
I have two lights
7L Amber and 4L red
Only the red is working and it now does not go off when I add five litres .
I did a search yesterday and found a thread about testing the thermistors but I now cannot find it .
Go into the history on your browser and search for the link. In Chrome for example, type "chrome:/history" in the command bar.
Can anyone remind me of the testing procedure and what results I should get . (alternatively please guide me to that thread)
There are four wires existing the sender:
Brown: Ground
Green/White: pump
Brown/Black: 7L
Brown/White: 4L
You need a multimeter with an resistance function. Measure between the Brown/White and Brown - it should read 600 ohms at 25 degrees Celcius (about 77 degrees American Foreignheats). Same goes for the Brown/Black and Brown. Hopefully, these measurements are taken with the sender out of the fuel and in the air. With the sender immersed in fuel, the resistance will be much lower. If this is what you read, then the sensor is functioning properly. The problem lies in the instrument cluster.
Is the sensor unit still available ?
Going on from there and presuming the sensor is OK what is the next step ?
No, the sender is NLA.
From there, either forego measuring the fuel level and depend on the odometer.
Or
(1) clean all the contacts in the instrument cluster as they may be contributing to the problem
(2) find another sender or circuit card to replace any failing unit.