Author Topic: Have you replaced the forks springs in your K?  (Read 20991 times)

Offline diversity48

  • Motobrick Curious
  • Posts: 25
Have you replaced the forks springs in your K?
« on: February 09, 2015, 10:33:34 PM »
I recently ordered some fork springs from BMW2valve.com for my 85 K100RS. They are Wirth progressive springs and even came with instructions in German! The folks at BMW 2 valve were quite accommodating and did supply me with instructions translated to English. If you have replaced fork springs in your K bike, were the replacement springs longer than the originals? According to the instructions that came with my springs the new ones are "probably" longer than the originals. My dilemma is that although the replacement springs are progressively wound, they are about 2 1/2" shorter than the originals. My solution would probably be to cut a new spacer 2 1/2" - 3" longer from plastic pipe and use that. Not having a whole lot of experience with suspension modifications, does anyone here have experience with such a situation? I have a call in to BMW 2 Valve but have not heard back from them as of yet. Any suggestions? 




Offline TimTyler

  • Adrninistrator
  • ^ Quintessential Motobricker
  • Posts: 1884
Re: Have you replaced the forks springs in your K?
« Reply #1 on: February 09, 2015, 11:42:03 PM »
BMW2valve has Wirth part# 3142904 listed for "K75 and K100-series BMW models, up to 1991 with Sachs fork"

However bmwbayer.de has Wirth part# 3141030 for "K75S/RT bis 91, K100 bis 1990"

It's hard to find Wirth info online!

Offline diversity48

  • Motobrick Curious
  • Posts: 25
Re: Have you replaced the forks springs in your K?
« Reply #2 on: February 09, 2015, 11:54:03 PM »
Ya, I agree. It's hard to find anything available in the way of progressive fork springs for an 85 k100rs. I've been looking for a while without much success. apparently the pre 91's all came stock with the sachs forks, from all that I can find. The Wirth springs will fit, but I would think an upgraded spring would at least be the same length (but more than likely longer) than the stock ones. If I cut a spacer 2.5" longer than the one that's in there, it would work, just not sure if it will accomplish what I want from the suspension (less dive at braking).

Offline TimTyler

  • Adrninistrator
  • ^ Quintessential Motobricker
  • Posts: 1884
Re: Have you replaced the forks springs in your K?
« Reply #3 on: February 09, 2015, 11:57:53 PM »
Might be of some help:

http://www.wirth-federn.de/products/en/Gabelfedern/BMW/BMW-K-75-S-91-SACHS.html

Product No.: Spring3040 (FNR13199)

Can you tell if that matches the part you received?

Offline Inge K.

  • ^ Quintessential Motobricker
  • Posts: 1451
Re: Have you replaced the forks springs in your K?
« Reply #4 on: February 10, 2015, 03:08:22 AM »
BMW2valve has Wirth part# 3142904 listed for "K75 and K100-series BMW models, up to 1991 with Sachs fork"
The above listing is the problem.....K75's and K100's have a different fork from Fichtel & Sachs.
K75's have the sport version with different internals and springs, the only K100 that have this fork is the
limited production models of K100RS.
  • Norway

Offline subforry

  • ^ Proficient Motobricker
  • Posts: 162
Re: Have you replaced the forks springs in your K?
« Reply #5 on: February 10, 2015, 11:40:12 AM »
Both of the 2 sets of fork springs I have installed (one in the K1100) required PVC pipe spacers.  This is not uncommon.  You can use you old springs as guides for the length of the spacers.  If you want pre-load then cut them longer.  I cut mine long.  After a few rides and measuring the pre-load I cut them down to adjust the pre-load.
  • Hermosa Beach, CA, USA
  • 1996 K1100RS
1981 Suzuki GS850G
1990 Suzuki Katana 1100 (GSX1100F) - sold
1996 BMW K1100RS
2009 BMW K1300GT

Offline TimTyler

  • Adrninistrator
  • ^ Quintessential Motobricker
  • Posts: 1884
Re: Have you replaced the forks springs in your K?
« Reply #6 on: February 10, 2015, 11:55:16 AM »
Jack, How long are the springs you received?

The K75 "S" spring spec is between 395-401mm AFAIK.

Offline diversity48

  • Motobrick Curious
  • Posts: 25
Re: Have you replaced the forks springs in your K?
« Reply #7 on: February 10, 2015, 01:03:23 PM »
Not sure about the length of the springs I removed. But they are 2.5" longer than the new worth springs. I dont mind making new spacers but considering the length of the old spacers, the new spacer would be almost 6" to equal what i'm talking out. Would that defeat the purpose of spring replacement?

Offline TimTyler

  • Adrninistrator
  • ^ Quintessential Motobricker
  • Posts: 1884
Re: Have you replaced the forks springs in your K?
« Reply #8 on: February 10, 2015, 01:23:07 PM »
So the new or old springs are not available to be measured?

Quote
K75's and K100's have a different fork from Fichtel & Sachs.
K75's have the sport version with different internals and springs, the only K100 that have this fork is the
limited production models of K100RS.

Your K-knowledge is limitless, Inge! I wonder if the 85 K100RS in question is part of that limited run? (or did you mean all 100RS's?)

Also, who know what previous owners have installed in your forks.

Service Guide says 395-401mm.
Progressive Suspension #1126 says 457mm

Offline diversity48

  • Motobrick Curious
  • Posts: 25
Re: Have you replaced the forks springs in your K?
« Reply #9 on: February 10, 2015, 04:13:02 PM »
Both sets of springs are avail to be measured. I'm just not home to measure them. Will be home in about 5 or 6 hrs and get some measurements then.

Offline Inge K.

  • ^ Quintessential Motobricker
  • Posts: 1451
Re: Have you replaced the forks springs in your K?
« Reply #10 on: February 10, 2015, 05:21:25 PM »
I wonder if the 85 K100RS in question is part of that limited run? (or did you mean all 100RS's?)

First limited production model was in -86, painted white pearl, black engine and wheels +++, 1000 was made.


Service Guide says 395-401mm.
Progressive Suspension #1126 says 457mm

I think the 400 mm is the standard springs....the sport version is shorter due to one more spacer.
To begin with only the K75S did have the sport fork, other 75's later...exept K75C.
  • Norway

Offline TimTyler

  • Adrninistrator
  • ^ Quintessential Motobricker
  • Posts: 1884
Re: Have you replaced the forks springs in your K?
« Reply #11 on: February 10, 2015, 06:36:47 PM »
I just pulled my Progressive #1126 springs (installed  50k miles ago) and they are still 457mm / 18".

Offline Inge K.

  • ^ Quintessential Motobricker
  • Posts: 1451
Re: Have you replaced the forks springs in your K?
« Reply #12 on: February 10, 2015, 06:47:08 PM »
I just pulled my Progressive #1126 springs (installed  50k miles ago) and they are still 457mm / 18".

That makes sense, as the spacers looks much shorter.
  • Norway

Offline diversity48

  • Motobrick Curious
  • Posts: 25
Re: Have you replaced the forks springs in your K?
« Reply #13 on: February 10, 2015, 09:59:46 PM »
ok, the measurements I just took are:

Stock Springs (or at least the springs that were in the fork) are 18" long.

Wirth Springs are 15 3/4" long.

Spacers that were sitting on top of the springs when I removed the top plug are 2 3/8" long.

I have a partial record of some (not all) of the servicing that was done on this bike before I got it and there was nothing about changing fork springs, at least no record of it in the notes I received.

Tim, in the wirth website you mentioned above, I didn't see any springs listed for an 85 k100rs.

Offline TimTyler

  • Adrninistrator
  • ^ Quintessential Motobricker
  • Posts: 1884

Offline Inge K.

  • ^ Quintessential Motobricker
  • Posts: 1451
Re: Have you replaced the forks springs in your K?
« Reply #15 on: February 11, 2015, 04:58:02 AM »
Just would mention that a -90 K100RS have a Marzocchi fork, which is different than the earlier used Fichtel & Sachs
  • Norway

Offline diversity48

  • Motobrick Curious
  • Posts: 25
Re: Have you replaced the forks springs in your K?
« Reply #16 on: February 11, 2015, 07:24:54 AM »
two sets of #'s on the package:

3142904

JM No. 743.00.28

I think the "4 ventiler" means 4 valve??

Both of those captions are for a '90 k100

Offline Inge K.

  • ^ Quintessential Motobricker
  • Posts: 1451
Re: Have you replaced the forks springs in your K?
« Reply #17 on: February 11, 2015, 08:45:31 AM »
It seems to me that the springs that allready was in your fork is from Progressive, same as Tims.
(the OEM springs is linear and usually two piece).
The Wirth springs have the same length as the standard springs.
  • Norway

Offline diversity48

  • Motobrick Curious
  • Posts: 25
Re: Have you replaced the forks springs in your K?
« Reply #18 on: February 11, 2015, 09:54:52 AM »
The spring that was in it is not progressively wound... (not tighter at one end).

Offline Inge K.

  • ^ Quintessential Motobricker
  • Posts: 1451
Re: Have you replaced the forks springs in your K?
« Reply #19 on: February 11, 2015, 10:26:49 AM »
Of some other brand than Progressive, but the same length then............ :dunno.
How about the spacers, the OEM ones is around 1,5 times the length...compared to the ones in Tim's pic.
  • Norway

Offline TimTyler

  • Adrninistrator
  • ^ Quintessential Motobricker
  • Posts: 1884
Re: Have you replaced the forks springs in your K?
« Reply #20 on: February 11, 2015, 12:28:59 PM »
Stock Springs (or at least the springs that were in the fork) are 18" long.
Wirth Springs are 15 3/4" long.
Spacers that were sitting on top of the springs when I removed the top plug are 2 3/8" long.

It sounds to me like a previous owner upgraded the springs (to a non-OEM spring) but re-installed the OEM spacers (trimmed?) with the new, longer springs.  Although my spacers are about 2" too (I cut the OEM spacers). Hmmm.

With both wheels on the ground, put a small level on your valve cover and see if it's mostly level (front to back). Mine is.

If you use the original spacers with the new Wirth springs, maybe it'll be level?

Offline diversity48

  • Motobrick Curious
  • Posts: 25
Re: Have you replaced the forks springs in your K?
« Reply #21 on: February 11, 2015, 12:43:40 PM »
Thinking I may just try 15 weight oil and send the new springs back.

Offline kris

  • ^ SuperNatural Motobricker
  • Posts: 584
Re: Have you replaced the forks springs in your K?
« Reply #22 on: February 11, 2015, 11:19:31 PM »
"ventiler" = valve....please let me know how you make out with the 15 weight oil. I've got to put new oil in mine and was thinking maybe that's the way to go. I believe my springs are stock. If the bloody winter ever ends I'll be able to get Heinz on the road!! (once I put her back together :clap:
  • In The Hammer!! Hamilton, Ontario, Canada
  • 1986 K100RT (Heinz) 2004 Kawasaki Concours (Eddy) 2007 Moto Guzzi Breva 1100 (Linda) Previous: 1968 Honda CD175 1973 Kawasaki S2350 1975 Honda CB550K
"I got bike fever bad!!"

Offline diversity48

  • Motobrick Curious
  • Posts: 25
Re: Have you replaced the forks springs in your K?
« Reply #23 on: February 11, 2015, 11:46:52 PM »
ya, kris. I'm looking forward to getting this thing back together with the different oil in the forks and will let you know how it responds. it appears that upgraded fork springs are no longer available for the bike, so I'm thinking this is the next best thing.

Offline TimTyler

  • Adrninistrator
  • ^ Quintessential Motobricker
  • Posts: 1884
Re: Have you replaced the forks springs in your K?
« Reply #24 on: May 07, 2016, 07:03:36 PM »
I'm thinking about adjusting my spring pre-load....

With the K75 on the center stand, rear wheel slightly off the ground, would anybody mind measuring the length of their Sport forks from the center of the front axle to the metal top of the fork above the top triple-tree?

Hoping to learn the average / norm. Mine currently is 31-3/4 inches.

Just found an April 2014 post of mine here where it measured 32-1/8 before I cut 3/4" off the PVC spacers, so the springs have not sagged in two years (26k miles).

Tags: