Author Topic: Clutch assembly  (Read 3571 times)

Offline Elipten

  • ^ SuperNatural Motobricker
  • Posts: 715
Clutch assembly
« on: January 18, 2014, 12:22:57 PM »
The clymer manual discusses assembling clutch with balance marks 120 degrees apart to balance the assembly.  And when pulling out old clutch pack to paint it just in case so one can align.

I am replacing the clutch components therefore what are the marks to look for to reassemble 120 degrees apart? 

I am sure I will have a question on replacing the engine seal when I get to putting the clutch housing

  • San Antonio, TX
  • 1990 K75RT

Offline orforester

  • ^ Proficient Motobricker
  • Posts: 220
Re: Clutch assembly
« Reply #1 on: January 18, 2014, 09:07:17 PM »
Maybe some with more experience than me will weight in here, but mine had white paint marks on the hub and clutch.  Then the rear seal is a whole other adventure.
Bob
1989 K 100 RS se (SOLD)
1985 K 100 RS, now RT
1979 XS 650 Yamaha Street Tracker
2008 R 1200RT

Offline Motorhobo

  • +25 years of K75
  • ^ Quintessential Motobricker
  • Posts: 1530
Re: Clutch assembly
« Reply #2 on: January 18, 2014, 10:29:24 PM »
I don't know if it helps, but you can read this:

http://www.motobrick.com/index.php?topic=2957.msg17355#msg17355

http://www.motobrick.com/index.php?topic=1370.msg6470#msg6470

I checked on ibmwr.org and there's no tech article there. You might want to try searching on bmwmoa.org -- I seem to remember finding something more detailed but I can't remember exactly what the source was.

If you mark the parts when you take them out and then put the new parts back in the same orientation, wouldn't that work? The parts have stamped numbers on them with which you can match new and old. There's also supposed to be a depression or indent of some kind but I was never able to find it. I just slathered some paint on there and to be honest I'm still not sure I got it right. I don't feel any strange vibration so maybe I got lucky.

1994/1995 K75 ABS Frankenbike: original engine 136k miles, frame from Gary Weaver (RIP), 173k miles -- Current Odometer: 198k miles
1994 K75 since 2013, 82,000 mi (19k mine) w/California Sidecar Friendship II Sidecar & Black Lab 'Miss B' - RIP

Past: 1974 Honda 550/4 (first bike), 1994 K75 (sold), 1995 K75 ABS (parts bike), Sidecar Dog & Best Bud 'Bo' - RIP

Offline pallum

  • ^ Proficient Motobricker
  • Posts: 192
Re: Clutch assembly
« Reply #3 on: January 23, 2014, 08:58:54 PM »
The plates themselves should have been balanced separately at the factory. I've put the plates back together in all three 120* configurations and never had any vibrations.

Mass producing them in balanced pairs doesn't seem very efficient... YMMV
  • Federal Way, WA
1994 K75RT 45,000 miles (Apr 2020)

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