Author Topic: DIY Throttle body synch  (Read 6578 times)

Offline Zampano

  • ^ Motobrick Curious
  • Posts: 79
DIY Throttle body synch
« on: November 08, 2012, 02:01:27 PM »
I decided to put together a DIY throttle body synchronizer and it turned out well. I wanted to post a few pictures in case anyone out there might be considering doing the same. I used the following:

18' 5/16" OD 3/16" ID tubing (~ $6 - ACE hardware)
1'  1/4" OD .170" ID tubing ($.29 - ACE hardware)
3 vacuum line restrictors ($2.50 each Autozone)
copper 3-port adapter for air compressor ($6 - Harbor Freight)
1 copper nipple adapter for above ($1.50 Harbor Freight)
T connect and 3 in line connectors ($2)
A few ounces of automatic transmission fluid
11 zip ties (100 for $1.99 Harbor Freight)

I tried it prior to finding the vacuum line restrictors and it worked, however the levels bounced too much and the reading was spurious.  After adding the restrictors the levels stayed very still and the device appeared to work properly. The bike does indeed run better.

It is mounted on a piece of particle board and the horizontal lines are spaced 1/2" apart. I was able to steady the columns almost exactly equal to each other.

hope this may help.

take it easy.

post script
I did the adjustment with a T keeping the fuel pressure regulator line connected.  I was going to repeat it with that line hanging or plugged, however it was getting dark and supposedly there is little to no difference. The haynes manual I have recommends doing the measurement with the fuel regulator hose connected; so I felt that was good enough.
'92 K75S

Offline frankenduck

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  • ^ Quintessential Motobricker
  • Posts: 5511
Re: DIY Throttle body synch
« Reply #1 on: November 08, 2012, 02:39:21 PM »
I've seen this done on other MC forums.  Thanks for doing a nice write-up of yours here.  Good job.  :2thumbup:
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Offline kris

  • ^ SuperNatural Motobricker
  • Posts: 584
Re: DIY Throttle body synch
« Reply #2 on: February 06, 2015, 05:32:40 PM »
so what would it look like for a 4 banger....k100?

if you have a minute...
  • In The Hammer!! Hamilton, Ontario, Canada
  • 1986 K100RT (Heinz) 2004 Kawasaki Concours (Eddy) 2007 Moto Guzzi Breva 1100 (Linda) Previous: 1968 Honda CD175 1973 Kawasaki S2350 1975 Honda CB550K
"I got bike fever bad!!"

Offline johnny

  • TrailBrakingThrottleWhacker
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Re: DIY Throttle body synch
« Reply #3 on: February 06, 2015, 05:35:44 PM »
greetings...

it will have 4 tubes instead of 3... some make their own... some buy a carbtune...

j o
  • :johnny i parks my 96 eleven hundert rs motobrick in dodge county cheezconsin  :johnny

Offline kris

  • ^ SuperNatural Motobricker
  • Posts: 584
Re: DIY Throttle body synch
« Reply #4 on: February 06, 2015, 05:40:33 PM »
Thanks Johnny. I get that it will have 4 tubes....just wondering about the t-configuration, etc.
  • In The Hammer!! Hamilton, Ontario, Canada
  • 1986 K100RT (Heinz) 2004 Kawasaki Concours (Eddy) 2007 Moto Guzzi Breva 1100 (Linda) Previous: 1968 Honda CD175 1973 Kawasaki S2350 1975 Honda CB550K
"I got bike fever bad!!"

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