Author Topic: K75 Fork Rebuild Questions  (Read 83 times)

Offline 3dachshunds

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K75 Fork Rebuild Questions
« on: July 25, 2026, 06:31:26 PM »
 [ Invalid Attachment ] Good evening, I am rebuilding 1994 k75C that originally had Showa fork tubes. I am bought entire fork  from 1987 k75 and want to install it for  two reasons: Already have correct fork seals and set of progressive springs, which would not fit Showa tubes (tube diameter was too small).
I wanted to ask you to see if seals appear seated properly, or should it be flush to the lip of slider?. There was some sort of felt on top of old seals, and I have no idea what it was, perhaps anyone knows? And lastly, progressive springs are significantly longer than what is currently there. I think I still can compress them to put top plug in place, but perhaps I should just stick with original springs? Thanks a lot!
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  • USA
  • 1992 BMW K75, 2013 Triumph Tiger 800 roadie

Offline Duckbubbles

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Re: K75 Fork Rebuild Questions
« Reply #1 on: July 25, 2026, 06:58:05 PM »
Just an observation:  Those longer springs would appear to coil bind by the time they are compressed enough to install.  I am sure they are intended for another application.
My experience is that the fork seals are petty much flush with the op of he fork tube when installed correctly.

Frank
  • Austin, Texas USA
  • 1985 K100/1100RS
'85 K100/1100RS 41 years, 331,000 mi.
'23 R1250RS
'03 R1100S BCR #6/200
500,000+ BMW miles

Offline Laitch

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Re: K75 Fork Rebuild Questions
« Reply #2 on: July 25, 2026, 09:46:44 PM »
Substituting an earlier fork for a Showa is a downgrade in my opinion. Showas replaced the other models in '91. Their internals are more robust and slightly less complex. Where did you buy the springs, who is manufacturer and what is the model number? We could get to the bottom of the difference using that information. Before the Showa started being used, the Sport and the Brembo were most often used. Sports have an S stamped in their filler caps, Brembos have Brembo stamped on the slider. F&S were another fork—the slider seal seems similar—and all fork types have been swapped among models whenever necessity has ruled. On the old style fork you're using as the replacement, the seal was driven into the slider with an arbor until it was flush. Other models inserted a circlip or spring retainer over the seal, likely to hold it into position and reduce leakage.

When laid out next to the original assembly, the overall length of the assembly with the new springs should be the same. Adjustments can be made by cutting the top spacer but doing so will affect the action of the suspension. What should not be done, as you have considered, is compressing the new assembly into the same space if it is longer. Perhaps springs could be cut to similar length as the originals. That takes tools and experience, or else grit and a dominating sense of adventure. My sense of adventure is focused on the road.

I'd stick with the original springs of the replacement but then the reason to use that old-style fork is lost. If all else is equal, I'd write off the loss or sell the new springs and replacement fork on eBay (once I verified exactly what model the springs fit) and get the correct parts for the Showa if it isn't corroded or otherwise flawed.

  • Along the Ridley in Vermont.
  • 1995 K75 102,000 miles

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