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Author Topic: Shot splines?  (Read 30520 times)

Offline szabgab

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Re: Shot splines?
« Reply #50 on: November 12, 2018, 06:28:37 PM »
Quote from: The Mighty Gryphon on November 12, 2018, 06:22:51 PM
I glued a piece of cardboard, with the correct size hole, from a breakfast cereal box to a piece of wood and used the piece of wood to drive the seal into place.

Thanks Gryphon, I might have read your description somewhere else about this before.... But should the seal be 'in' from flush or proud? Or does it matter on K75? Sorry, I am just a tad baffled... Oh one more thing, does anybody sand the friction plate and the locking plates? In my scooter days that was common procedure on the centrifugal clutch...
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  • Budapest, Hungary
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Offline The Mighty Gryphon

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Re: Shot splines?
« Reply #51 on: November 12, 2018, 06:31:18 PM »
The cardboard acts as a spacer to prevent driving the seal in more than where it will be 0.5mm above the surrounding area.
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  • In my garage in Marilla, NY
  • '91K100RS White/Blue
Current:
'91 K100RS16V "Moby Brick Too"

Past:
'94 K75RT "Ilsa, She Wolf of the SS"
'92 K100RS16V "Moby Brick" (RIP, deceased in a vehicular assault)
'94 K75S Special Edition Dakar Yellow "Cheetos"
'89 K100RS Special Edition "Special Ed"

Offline szabgab

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Re: Shot splines?
« Reply #52 on: November 12, 2018, 06:50:41 PM »
Quote from: The Mighty Gryphon on November 12, 2018, 06:31:18 PM
The cardboard acts as a spacer to prevent driving the seal in more than where it will be 0.5mm above the surrounding area.

Ah, OK, I see, brilliant, I have cereal boxes all over the house having a small child, so I will have a selection of thicknesses I guess :)
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  • Budapest, Hungary
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Offline The Mighty Gryphon

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Re: Shot splines?
« Reply #53 on: November 12, 2018, 06:53:06 PM »
Great!  Good luck.
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  • In my garage in Marilla, NY
  • '91K100RS White/Blue
Current:
'91 K100RS16V "Moby Brick Too"

Past:
'94 K75RT "Ilsa, She Wolf of the SS"
'92 K100RS16V "Moby Brick" (RIP, deceased in a vehicular assault)
'94 K75S Special Edition Dakar Yellow "Cheetos"
'89 K100RS Special Edition "Special Ed"

Offline szabgab

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Re: Shot splines?
« Reply #54 on: November 12, 2018, 07:05:12 PM »
Quote from: The Mighty Gryphon on November 12, 2018, 06:53:06 PM
Great!  Good luck.

Thanks! Any idea by any chance about sanding the plates and disc?
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  • Budapest, Hungary
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Offline johnny

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Re: Shot splines?
« Reply #55 on: November 12, 2018, 07:15:53 PM »
greetings...

you feed your child factory cereal... that is on the top 10 list of foods no child should ever eat...

j o
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  • :johnny i parks my 96 eleven hundert rs motobrick in dodge county cheezconsin  :johnny

Offline The Mighty Gryphon

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Re: Shot splines?
« Reply #56 on: November 12, 2018, 10:26:31 PM »
But you need the boxes for seal installation tools.
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  • In my garage in Marilla, NY
  • '91K100RS White/Blue
Current:
'91 K100RS16V "Moby Brick Too"

Past:
'94 K75RT "Ilsa, She Wolf of the SS"
'92 K100RS16V "Moby Brick" (RIP, deceased in a vehicular assault)
'94 K75S Special Edition Dakar Yellow "Cheetos"
'89 K100RS Special Edition "Special Ed"

Offline Laitch

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Re: Shot splines?
« Reply #57 on: November 13, 2018, 06:53:15 AM »
Quote from: The Mighty Gryphon on November 12, 2018, 10:26:31 PM
But you need the boxes for seal installation tools.
It also might be wise—given the ongoing expense of replacement parts—to start searching for a suitably-sized refrigerator boxes to use as housing.
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Offline Filmcamera

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Re: Shot splines?
« Reply #58 on: November 13, 2018, 07:01:02 AM »
the seal needs to be installed 0.5mm proud. 
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Offline Rcgreaves

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Re: Shot splines?
« Reply #59 on: November 13, 2018, 07:13:19 AM »
Of course the easy joke is that this project may put YOU Gabe in a big box.  Just figure out how to enjoy the process and you will be rewarded.
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  • Livingston in Southwest WI. USA-"With the good earth all around."
  • 94' K75S, 85' GL1200 Aspencade, 96' VFR750F, 01' GL1800. Restoring: 95' K1100RS, 83' R80RT NEW: Motorvation Formula II
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Offline szabgab

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Re: Shot splines?
« Reply #60 on: November 13, 2018, 07:14:32 AM »
Quote from: johnny on November 12, 2018, 07:15:53 PM
greetings...

you feed your child factory cereal... that is on the top 10 list of foods no child should ever eat...

j o

There is a difference between factory made and factory made, we buy stuff, that is reasonably OK and is not made with preservatives, sugar or any other sweeteners. Anyway, just to conform, I have made the tool using one of my son's sweater packaging :))) The thickness is perfect and the tool has got a picture of a boy in a... sweater :)
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  • Budapest, Hungary
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Offline Laitch

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Re: Shot splines?
« Reply #61 on: November 13, 2018, 08:10:13 AM »
Quote from: szabgab on November 13, 2018, 07:14:32 AM
There is a difference between factory made and factory made . . .
When pressed for a recommendation, I always recommend the former.
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  • Along the Ridley in Vermont.
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Offline johnny

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Re: Shot splines?
« Reply #62 on: November 13, 2018, 09:31:56 AM »
greetings...

if it comes in a box its factory made and factory made...

j o
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  • :johnny i parks my 96 eleven hundert rs motobrick in dodge county cheezconsin  :johnny

Offline Laitch

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Re: Shot splines?
« Reply #63 on: November 13, 2018, 09:52:03 AM »
Quote from: johnny on November 13, 2018, 09:31:56 AM
if it comes in a box its factory made and factory made...
Sort of like factory air comes from an air conditioned factory?
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  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles
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