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« Last post by Eayars on Today at 07:45:41 PM »
I’m starting to wonder what I got into here… Just picked up a 1990 K75S, my first K-bike. I can’t keep gas in it: fuel comes out the drain line at my right foot.
As part of the ‘new-to-me’ service, I replaced the fuel filter. While in there I checked the hoses and everything looks as it should, nothing loose or suspicious. The tank does not have a ‘burrito’, but the top couple cm of the tank appears to be a chamber of some sort that is probably serving the same purpose as the burrito. I just got back from an 85-mile shakedown ride: I started with a full tank and ended with the fuel warning light coming on just as I got home. I checked, and the fuel warning light is correct: there’s ‘slosh’ left in the tank and that’s about it.
Other possibly-useful information:
1) no, it’s not running rich. The plugs (changed them as part of the new-to-me service) look good, certainly not 17mpg rich. The gas is exiting at my right heel, not the tailpipe.
2) Yeah, it’s liquid gas, ml at a time, not vapor.
3) The tank has been sealed. There’s some sort of coating all over the inside, streaky in places. I’ve attached a photo taken inside the tank.
So… what’s up? I believe that the return overpressure line from the fuel rail comes back to the collection chamber, and the vent comes from the collection chamber: could the coating application have blocked drain holes to that chamber so that the fuel rail return is just pumping gas out the vent line? What else might be going on? Would it damage anything if I disconnected the fuel rail return hose inside the tank? What else could be causing this? Any suggestions?