Author Topic: Polepenhollow Valve Tools and Clutch Pilots  (Read 22937 times)

Offline BermudaBrick

  • ^ Motobrick Curious
  • Posts: 55
  • 1990 K75
Polepenhollow Valve Tools and Clutch Pilots
« on: January 25, 2016, 10:57:55 PM »
I just purchased a clutch alignment tool (aka clutch pilot tool) from Ken Lively after finding his information in an old post.  He wanted to make sure I got the word out that he is still making them and welcomes orders.  Here is his information:

Polepenhollow Valve Tools and Clutch Pilots

1.  “Valve Adjusting Tools” for both K75 & K100 are 2 pieces made from 3/16” Laser Cut Low Carbon Steel. Working contours are identical to factory tools.

“Valve Adjusting Tools” for BMW 2 valve "K" engines, w/ instructions are $29, S/H included.

 2.  “Clutch Pilot” for both K75 & K100 new, from steel, w/ instructions.

“Clutch Pilot” for BMW 2 valve “K” engines are $27.00, S/H included.

3.  “Clutch Pilot” for BMW R1100 Oil Head new, from steel, w/ instructions.

“Clutch Pilot” for BMW R1100 Oil Head $27.00, S/H included

These prices are for the USA, the country of origin. All difference in prices between the USA and the destination country are due to postage and customs.

For the Valve tools and other pictures:

Tools available

http://www.flickr.com/photos/41449418@N08/sets/72157632081388219/

Valve tools in Use

http://www.flickr.com/photos/41449418@N08/sets/72157632085640060/

For the entire photo stream go to Yahoo "Flickr":   http://www.flickr.com/photos/41449418@N08/   

NON USA CUSTOMERS
Reply for shipping costs please.
 
MADE IN AMERICA
 
PAYMENT:
Cashiers Check, Money Order or Personal Check are welcome. Please make checks payable to “Kenneth Lively”.
“Pay Pal” accepted. Please apply “Pay Pal” to:  polepenhollow@yahoo.com
Parts will be shipped within 24 Hours of payment received, or “Pay Pal” is posted.
 
Thanks, Good Luck and Good Riding.
 
Kenneth Lively
 
318 S Hart St
Palatine, IL 60067
USA
PH: 847-561-8555                                               
Email:    polepenhollow@yahoo.com
  • Bellingham, WA

Offline jjs1234

  • ^ Proficient Motobricker
  • Posts: 409
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #1 on: June 06, 2016, 11:32:22 AM »
Just thought Id do a shout-out.

Good Tools!!!

You will still need to add the .5mm piece of cereal box to the Main seal tool.
  • Northern California
  • 1984 K100
Check out my build! Complete tear-down!
Mr. Creative

Offline NEEDtoRIDE

  • Curious
  • Posts: 9
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #2 on: June 20, 2016, 12:01:43 PM »
Just giving an update to this as I questioned their availability a bit back. YES, these parts are still available from Ken Lively. I only ordered the valve adjusting tools but the others are available as well. He emailed me back quickly and shipped even quicker, definitely recommend. Parts look as advertised above, haven't used them yet but everything looks in order.

 TOOLS AVAILABLE
1.  "Valve Adjusting Tools" - for the BMW 2 valve “K" engine. $29, S/H included
 
2. “Clutch Pilot” - for the BMW 2 valve "K" engine. $27.00, S/H included                                               
 3. “Clutch Pilot” - for the BMW “R1100 Oil Head” engine.  $27.00, S/H included
 
 4. “Rear Main Seal Driver” -  for BMW 2 valve “K” engine   $45.00 S/H included
                             
TOOL DESCRIPTIONS 
1.    “Valve Adjusting Tools” for both K75 & K100 are 2 pieces made from 3/16”         Laser Cut Low Carbon Steel. Working contours are identical to factory
        tools.
  “Valve Adjusting Tools” for BMW 2 valve "K" engines, w/ instructions are       
   $29, S/H included.
 
 2.   “Clutch Pilot” for both K75 & K100 new, from steel, w/ instructions.
       “Clutch Pilot” for BMW 2 valve “K” engines are $27.00, S/H included.
 
3.      “Clutch Pilot” for BMW R1100 Oil Head new, from steel, $27.00, S/H
Included
 
4.      “Rear Main Seal Driver” for BMW K Engines , made from end grain White Oak and 9 Ply Birch Plywood. 5 MM  step  w/inner driver. 
        replaces BMW part # 11 1 630 N 04 02                 $45.00,  S/H included
 
 
   
 

These prices are for the USA, the country of origin. All difference in prices between the USA and the destination country are due to postage and customs.
 
 
 
For the Valve tools and other pictures go to
 
       Tools available
http://www.flickr.com/photos/41449418@N08/sets/72157632081388219/
 
        Valve tools in Use
 http://www.flickr.com/photos/41449418@N08/sets/72157632085640060/
 
        Other parts that have been made
 http://www.flickr.com/photos/41449418@N08/sets/72157632254450590/
 
For Picture of Tools
         For the entire photo stream go to Yahoo "Flickr"
 
 http://www.flickr.com/photos/41449418@N08/   
       
 
 
   
   For a video to see the valve tools in use,

 
 
NON USA CUSTOMERS
Reply for shipping costs please.
 
MADE IN AMERICA
See attachments for pictures.
 
PAYMENT:
Cashiers Check, Money Order or Personal Check are welcome. Please make checks payable to “Kenneth Lively”.
“Pay Pal” accepted. Please apply “Pay Pal” to:  polepenhollow@yahoo.com
Parts will be shipped within 24 Hours of payment received, or “Pay Pal” is posted.
 
Thanks, Good Luck and Good Riding.
 
Kenneth Lively
 
318 S Hart St
Palatine, IL 60067
USA
PH: 847-561-8555                                               
Email:    polepenhollow@yahoo.com
  • Raleigh. NC
  • 1988 K100RS SE

Offline keahi

  • Curious
  • Posts: 4
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #3 on: February 25, 2017, 08:25:12 PM »
Another update to assure those interested that " Polepenhollow Valve Tools and Clutch Pilots " are still available. Prices for valve tools and clutch
pilots have not changed though the seal driver is now $49, all include S/H. As mentioned, remarkably quick, courteous response.


Kenneth Lively at polepenhollow@yahoo.com

1986 K75C

Offline K1300S

  • ^ Quintessential Motobricker
  • Posts: 1293
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #4 on: February 26, 2017, 09:42:39 AM »
highly recommended!!!  they work great.  every bricker should have a set.  inexpensive and you WILL need them at some point....
Project Thread "K75s Midlife Refresh"
http://www.motobrick.com/index.php/topic,7810.0.html

Offline The Mighty Gryphon

  • Administrator
  • ^ Quintessential Motobricker
  • Posts: 6843
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #5 on: February 26, 2017, 11:35:41 AM »
+1 on the clutch and valve tools.  I did find the valve tools are made of pretty soft steel and the edges burr up pretty easily.  A little bit of filing cleans them up, though. 

Just recently got the clutch tool.  Having it in my tool box saves a bunch of time looking for something to align the clutch or fooling around trying to get the clutch assembled with unaligned parts.
  • In my garage in Marilla, NY
  • '91K100RS White/Blue
Current:
'91 K100RS16V "Moby Brick Too"

Past:
'94 K75RT "Ilsa, She Wolf of the SS"
'92 K100RS16V "Moby Brick" (RIP, deceased in a vehicular assault)
'94 K75S Special Edition Dakar Yellow "Cheetos"
'89 K100RS Special Edition "Special Ed"

Offline milq

  • ^ Proficient Motobricker
  • Posts: 245
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #6 on: February 26, 2017, 03:56:33 PM »
Looks well worth the $$, I'll have to get the valve tools for sure.
  • Southern IL
  • 1988 K75S

Offline F14CRAZY

  • ^ Quintessential Motobricker
  • Posts: 1091
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #7 on: February 26, 2017, 05:36:18 PM »
I ordered his valve adjusting tools last year and they're great.

I still don't see the need for a clutch alignment tool for these though. I've had my clutch apart half a dozen times or so and never felt I needed one. Just eyeballed it, put the "pressure plate" on the "flywheel," got the trans up there and just pressed the throw out rod if needed and things slide together.
  • Grand Rapids, MI
  • '87 K75C
'87 K75C w/ Pichler V1 fairing. LED's, CATZ driving lights, Audiovox cruise, LT top case, tons of other mods by Drake...


Offline Laitch

  • Faster than a speeding pullet
  • Administrator
  • ^ Quintessential Motobricker
  • Posts: 11299
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #8 on: February 26, 2017, 06:06:36 PM »
I still don't see the need for a clutch alignment tool for these though.
You have the touch, the gift. Perhaps you are destined to be a neurosurgeon or a balloon artist.
  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles

Offline woodgeek

  • ^ Proficient Motobricker
  • Posts: 220
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #9 on: January 30, 2018, 01:58:38 PM »
+1 on the clutch and valve tools.  I did find the valve tools are made of pretty soft steel and the edges burr up pretty easily.  A little bit of filing cleans them up, though. 
Would it be worth it to heat the tools and quench them in oil to give them a bit of hardening?
  • Henderson, NV
  • 1985 K100RT

Offline The Mighty Gryphon

  • Administrator
  • ^ Quintessential Motobricker
  • Posts: 6843
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #10 on: January 30, 2018, 02:32:01 PM »
You probably could try to harden them a bit.  I would be careful not to make them so hard that they could scratch a shim or cam lobe.
  • In my garage in Marilla, NY
  • '91K100RS White/Blue
Current:
'91 K100RS16V "Moby Brick Too"

Past:
'94 K75RT "Ilsa, She Wolf of the SS"
'92 K100RS16V "Moby Brick" (RIP, deceased in a vehicular assault)
'94 K75S Special Edition Dakar Yellow "Cheetos"
'89 K100RS Special Edition "Special Ed"

Offline Laitch

  • Faster than a speeding pullet
  • Administrator
  • ^ Quintessential Motobricker
  • Posts: 11299
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #11 on: January 30, 2018, 04:32:49 PM »
Would it be worth it to heat the tools and quench them in oil to give them a bit of hardening?
No. Just use them correctly.
  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles

Offline woodgeek

  • ^ Proficient Motobricker
  • Posts: 220
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #12 on: February 08, 2018, 11:43:09 AM »
No. Just use them correctly.
Thanks. I ordered a set of Ken’s tools. Hoping to check valve clearances this weekend or next.
  • Henderson, NV
  • 1985 K100RT

Offline grosbeak

  • Motobrick Curious
  • Posts: 16
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #13 on: February 17, 2025, 11:04:25 AM »
I'm delighted to add that these are STILL available in 2025... I got my valve shim and clutch alignment tools earlier this year.

  • Ottawa, Canada
  • 1992 BMW K75S
1992 BMW K75S 0212025, 1999 Suzuki Bandit 1200 2100162

Offline stokester

  • ^ SuperNatural Motobricker
  • Posts: 847
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #14 on: February 20, 2025, 09:06:09 PM »
Good to know Ken is still selling these.  I bought my set many years ago.
  • Yorktown Virginia
  • '94 K75S Dakar Yellow - '93 K75S Seiden Blau - '91 R100RT Bermuda Blue- '78 R100S Smoke Red

Offline grosbeak

  • Motobrick Curious
  • Posts: 16
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #15 on: May 24, 2025, 08:46:06 AM »
I have not used the tools yet, though a valve clearance check is on the books for this season. The clutch tool I bought again possible future need - I seem to acquire plenty of tools that way... :)

A few weeks ago I got a 3D printer and thought I'd try my hand at designing and printing a case for them. Here's the end result:


The tools


The case, open


Sliding the lid in place


The case, closed

If you would like to print one of your own, you can find the files on Makerworld: https://makerworld.com/en/models/1449013-bmw-custom-tool-case-v2#profileId-1509228


  • Ottawa, Canada
  • 1992 BMW K75S
1992 BMW K75S 0212025, 1999 Suzuki Bandit 1200 2100162

Offline Laitch

  • Faster than a speeding pullet
  • Administrator
  • ^ Quintessential Motobricker
  • Posts: 11299
Re: Polepenhollow Valve Tools and Clutch Pilots
« Reply #16 on: May 24, 2025, 09:16:22 AM »
It's the Ark of the Covenant for 2V shim adjustment!  103123 Brick would be a good color for it, too. Well done.
  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles

Tags: