Author Topic: Fuel leaks from rear outlet nipple when disconnected  (Read 6959 times)

Offline Motorhobo

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Fuel leaks from rear outlet nipple when disconnected
« on: October 06, 2014, 11:10:42 AM »
This is why I try not to work on my bike too much, because every time I touch it, weird things happen.

I seem to remember that when you disconnect the fuel hose leading to the fuel rail, the fuel discharge from the rear outlet nipple stops after a couple seconds. For me just now, it didn't stop but just continued to flow and a constant rate, more than dripping but not completely unobstructed, so maybe 1/10 of what the unobstructed flow would be from a hole that size. What's up with that? I thought nothing could escape there unless the fuel pump was running -- maybe the pump isn't fully connected to the line leading to that nipple, or it's coming disconnected from the nipple or...? At any rate, how could that affect the running of the bike? If that line is pressurized and something is escaping, then the bike isn't getting the fuel pressure it expects, or?
1994/1995 K75 ABS Frankenbike: original engine 136k miles, frame from Gary Weaver (RIP), 173k miles -- Current Odometer: 198k miles
1994 K75 since 2013, 82,000 mi (19k mine) w/California Sidecar Friendship II Sidecar & Black Lab 'Miss B' - RIP

Past: 1974 Honda 550/4 (first bike), 1994 K75 (sold), 1995 K75 ABS (parts bike), Sidecar Dog & Best Bud 'Bo' - RIP

Offline Motorhobo

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Re: Fuel leaks from rear outlet nipple when disconnected
« Reply #1 on: October 06, 2014, 11:34:19 AM »
I guess it's just a WTF kind of day.

I found a short piece of hose, capped it off, plugged the nipple, pulled the tank, came back 20 minutes later and the flow had stopped.

So all I can say is, when you pull the tank best have a funnel and a container handy because I lost at least 250ml  of fuel before it stopped leaking.
1994/1995 K75 ABS Frankenbike: original engine 136k miles, frame from Gary Weaver (RIP), 173k miles -- Current Odometer: 198k miles
1994 K75 since 2013, 82,000 mi (19k mine) w/California Sidecar Friendship II Sidecar & Black Lab 'Miss B' - RIP

Past: 1974 Honda 550/4 (first bike), 1994 K75 (sold), 1995 K75 ABS (parts bike), Sidecar Dog & Best Bud 'Bo' - RIP

Offline roninvt

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Re: Fuel leaks from rear outlet nipple when disconnected
« Reply #2 on: October 06, 2014, 04:32:18 PM »
Hi Motorhobo,

I have pulled the tank off both of my bikes and I only get a dribble, that is easily managed by a rag. 
1990 K75C
1993 K1100RS

Offline Motorhobo

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Re: Fuel leaks from rear outlet nipple when disconnected
« Reply #3 on: October 06, 2014, 05:44:14 PM »
Hi Motorhobo,

I have pulled the tank off both of my bikes and I only get a dribble, that is easily managed by a rag.

Me too -- many times, but today was different, that's why I posted this -- I don't know why I got a steady flow today, it's out of the ordinary enough to pose the question as to why it might have happened. Does anyone have a possible explanation? I rode the bike 60 miles today and it behaved normally so whatever the reason it doesn't appear to be affecting fuel delivery or pressure.
1994/1995 K75 ABS Frankenbike: original engine 136k miles, frame from Gary Weaver (RIP), 173k miles -- Current Odometer: 198k miles
1994 K75 since 2013, 82,000 mi (19k mine) w/California Sidecar Friendship II Sidecar & Black Lab 'Miss B' - RIP

Past: 1974 Honda 550/4 (first bike), 1994 K75 (sold), 1995 K75 ABS (parts bike), Sidecar Dog & Best Bud 'Bo' - RIP

Offline Scott_

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Re: Fuel leaks from rear outlet nipple when disconnected
« Reply #4 on: October 07, 2014, 11:11:00 PM »
Maybe the question should be, how long after you shut the bike off did you wait before you took the lines apart.
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Offline Motorhobo

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Re: Fuel leaks from rear outlet nipple when disconnected
« Reply #5 on: October 08, 2014, 05:28:41 AM »
Good question... I think it had been standing for quite a while...but I can't say for sure that I didn't make a brief crank attempt in the minutes before pulling the hose.
1994/1995 K75 ABS Frankenbike: original engine 136k miles, frame from Gary Weaver (RIP), 173k miles -- Current Odometer: 198k miles
1994 K75 since 2013, 82,000 mi (19k mine) w/California Sidecar Friendship II Sidecar & Black Lab 'Miss B' - RIP

Past: 1974 Honda 550/4 (first bike), 1994 K75 (sold), 1995 K75 ABS (parts bike), Sidecar Dog & Best Bud 'Bo' - RIP

Offline orforester

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Re: Fuel leaks from rear outlet nipple when disconnected
« Reply #6 on: October 08, 2014, 11:06:17 AM »
I pulled mine off yesterday and a similar thing  happened, but it always does, not a stream but somewhat steady.  More than a drip, but less than stream.  Also happens as you move the tank around.  I just wear old shoes!  My wife calls me old gasy? 
Bob
1989 K 100 RS se (SOLD)
1985 K 100 RS, now RT
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Offline Inge K.

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Re: Fuel leaks from rear outlet nipple when disconnected
« Reply #7 on: October 08, 2014, 11:52:52 AM »
Remove the fuel pump fuse, start the bike to empty the system........less mess, when disconnecting the pressure hose.
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Offline frodef

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Re: Fuel leaks from rear outlet nipple when disconnected
« Reply #8 on: October 08, 2014, 01:48:57 PM »
Isn't it easier to just disconnect the electrical connector for the tank?

Offline Motorhobo

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Re: Fuel leaks from rear outlet nipple when disconnected
« Reply #9 on: October 09, 2014, 05:36:27 AM »
Personally, I'd rather pull a fuse. The fewer times I touch the connectors on my 20 year old moto the better. I only touch the connector if I absolutely must remove the tank.
1994/1995 K75 ABS Frankenbike: original engine 136k miles, frame from Gary Weaver (RIP), 173k miles -- Current Odometer: 198k miles
1994 K75 since 2013, 82,000 mi (19k mine) w/California Sidecar Friendship II Sidecar & Black Lab 'Miss B' - RIP

Past: 1974 Honda 550/4 (first bike), 1994 K75 (sold), 1995 K75 ABS (parts bike), Sidecar Dog & Best Bud 'Bo' - RIP

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