Author Topic: Need a new STARTER BUTTON  (Read 25049 times)

Offline bocutter Ed

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  • Posts: 708
Re: Need a new STARTER BUTTON
« Reply #25 on: September 10, 2018, 04:13:35 PM »
Ed is firing up the lathe.
No I'm not. I made 3 so there's 2 on the bench ...   :giggles
  • Toronto, Canada
  • '61 Puch DS60 - '66 Puch 250 SGS - '87 BMW K75s

Offline Northern Pike

  • Motobrick Curious
  • Posts: 21
Re: Need a new STARTER BUTTON
« Reply #26 on: September 10, 2018, 10:16:19 PM »
Everybody check your start buttons. Light gravity might be affecting things today and bocutter Ed is firing up the lathe.

I just checked mine. Its still broken!
  • Canada
  • 1985 K100 RS

Offline Northern Pike

  • Motobrick Curious
  • Posts: 21
Re: Need a new STARTER BUTTON
« Reply #27 on: September 10, 2018, 11:25:05 PM »
Bully!    :^)
  • Canada
  • 1985 K100 RS

Offline bocutter Ed

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  • Posts: 708
Re: Need a new STARTER BUTTON
« Reply #28 on: September 11, 2018, 10:45:31 AM »
Everybody check your start buttons. Light gravity might be affecting things today and bocutter Ed is firing up the lathe.
Looks like I may have to fire up the lathe after all. Three for johnny, and 1 for NPike.

It'll be another week before I lose my impediment though ...

  • Toronto, Canada
  • '61 Puch DS60 - '66 Puch 250 SGS - '87 BMW K75s

Offline Laitch

  • Faster than a speeding pullet
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Re: Need a new STARTER BUTTON
« Reply #29 on: September 11, 2018, 10:48:30 AM »
It'll be another week before I lose my impediment though ...
After that, will you be heading straight to the tanning booth for symmetry's sake?
  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles

Offline bocutter Ed

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  • Posts: 708
Re: Need a new STARTER BUTTON
« Reply #30 on: September 11, 2018, 10:59:19 AM »
... thinking maybe vegetable dye at the tannery.
  • Toronto, Canada
  • '61 Puch DS60 - '66 Puch 250 SGS - '87 BMW K75s

Offline The Mighty Gryphon

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Re: Need a new STARTER BUTTON
« Reply #31 on: September 11, 2018, 01:58:49 PM »
Heard about your wrist from Rob when we met Darren in Youngstown.  We wondered where you were.  Hope you heel up soon.  How did the bike fare in the assault?
  • In my garage in Marilla, NY
  • '91K100RS White/Blue
Current:
'91 K100RS16V "Moby Brick Too"

Past:
'94 K75RT "Ilsa, She Wolf of the SS"
'92 K100RS16V "Moby Brick" (RIP, deceased in a vehicular assault)
'94 K75S Special Edition Dakar Yellow "Cheetos"
'89 K100RS Special Edition "Special Ed"

Offline bocutter Ed

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  • Posts: 708
Re: Need a new STARTER BUTTON
« Reply #32 on: September 11, 2018, 03:03:21 PM »
How did the bike fare in the assault?
Not too bad, I guess, considering I had 2 car lengths notice, @ ~50 kph, that he was pulling, from 0 kph, into my lane. Tagged the passenger door, then the curb ...

Windshield, both mirrors, center & right fairings, valve cover, crank cover.

Notice the white start button (staying on topic  :giggles ).


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* IMG_3836.JPG (60.05 kB . 768x576 - viewed 609 times)
  • Toronto, Canada
  • '61 Puch DS60 - '66 Puch 250 SGS - '87 BMW K75s

Offline Northern Pike

  • Motobrick Curious
  • Posts: 21
Re: Need a new STARTER BUTTON
« Reply #33 on: September 11, 2018, 03:20:17 PM »
Ouch!
  • Canada
  • 1985 K100 RS

Offline The Mighty Gryphon

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Re: Need a new STARTER BUTTON
« Reply #34 on: September 11, 2018, 06:13:38 PM »
Thank goodness the kitchen is safe!
  • In my garage in Marilla, NY
  • '91K100RS White/Blue
Current:
'91 K100RS16V "Moby Brick Too"

Past:
'94 K75RT "Ilsa, She Wolf of the SS"
'92 K100RS16V "Moby Brick" (RIP, deceased in a vehicular assault)
'94 K75S Special Edition Dakar Yellow "Cheetos"
'89 K100RS Special Edition "Special Ed"

Offline Laitch

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  • Posts: 11299
Re: Need a new STARTER BUTTON
« Reply #35 on: September 11, 2018, 06:21:33 PM »
Good luck at the tannery. If they have color swatches, please post them here.
  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles

Offline Northern Pike

  • Motobrick Curious
  • Posts: 21
Re: Need a new STARTER BUTTON
« Reply #36 on: September 12, 2018, 01:57:28 PM »
Question for you, Ed:  What holds the white or green button in place?

My green button head has broken off and the spring flew away somewhere. The green shaft remains. What holds it in, and how do I get it out?
  • Canada
  • 1985 K100 RS

Offline bocutter Ed

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  • Posts: 708
Re: Need a new STARTER BUTTON
« Reply #37 on: September 12, 2018, 08:34:14 PM »
There is a brass(?) contact pin coming up from the bottom. The pin's upper part is knurled and press fit into the green button's tube. The whole thing is held together like a hose on a hose barb, easy to push on but difficult to remove.

The assembly can got at by removing the screw under the start/kill switch. The start/kill assembly is held in that assembly with an 'e' clip. Careful  :yikes:, there are a couple of small springs you don't want to lose. I was going to drill down to the pin to punch it out, but the spring-loaded center punch split the head on the green shaft ... punched the pin out.

ps, too bad you lost the spring ...
  • Toronto, Canada
  • '61 Puch DS60 - '66 Puch 250 SGS - '87 BMW K75s

Offline bocutter Ed

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  • Posts: 708
Re: Need a new STARTER BUTTON
« Reply #38 on: September 13, 2018, 11:40:49 AM »
Thank goodness the kitchen is safe!
Moto kitchen aka 'bwokx' stays up on the mezzanine until it's camping time. It's kept safe by the 2 top boxes when mounted ...


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On the road to RustFest in Ottawa.
  • Toronto, Canada
  • '61 Puch DS60 - '66 Puch 250 SGS - '87 BMW K75s

Offline Monksvoice

  • Curious
  • Posts: 2
Re: Need a new STARTER BUTTON
« Reply #39 on: April 10, 2019, 12:20:24 PM »
I've decided to 3D print mine. Fired up Fusion 360 and after 13 different tries, (My original button broke, so I was missing a part.) I have a functioning button.

From here I'm going to cast a green one, as I don't trust PLA 3D printed plastic to hold up for long in the real world.
  • Upstate NY
  • 1986 K75, 1971R75

Offline Monksvoice

  • Curious
  • Posts: 2
Re: Need a new STARTER BUTTON
« Reply #40 on: April 10, 2019, 12:56:17 PM »
I'll smooth it out before casting it.
  • Upstate NY
  • 1986 K75, 1971R75

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