Author Topic: Alternator maintenance/rebuild  (Read 4347 times)

Offline Motorhobo

  • +25 years of K75
  • ^ Quintessential Motobricker
  • Posts: 1530
Alternator maintenance/rebuild
« on: July 07, 2016, 04:51:05 PM »
I'll have an extra 50amp alternator and am considering sending it out to be refurbished. I have read these alternator threads:

http://www.motobrick.com/index.php/topic,788.0.html
http://www.motobrick.com/index.php/topic,1709.0.html

but I have so much on my plate right now I'm probably better off sending it to an alternator specialist rather than spend hours dinking with it. This alternator is from a 22 year old high-mileage bike - I want an assessment or preventative rebuild to get it off my list of crap to worry about. The nearest alternator guy to me is 1.5 hours away, so I'm going to have to ship it out anyway. Anyone have a recommendation for an alternator specialist? I live on the Eastern Shore of the Chesapeake Bay in Maryland, someone close would be great, otherwise I'll ship it anywhere preferably on the Eastern Seaboard.

If it's too expensive to have it done, I'll try it myself but I'm not looking foward to it -- does anyone know of any do it yourself procedures for alternator rebuild besides the ones above?

Thanks...MH
1994/1995 K75 ABS Frankenbike: original engine 136k miles, frame from Gary Weaver (RIP), 173k miles -- Current Odometer: 198k miles
1994 K75 since 2013, 82,000 mi (19k mine) w/California Sidecar Friendship II Sidecar & Black Lab 'Miss B' - RIP

Past: 1974 Honda 550/4 (first bike), 1994 K75 (sold), 1995 K75 ABS (parts bike), Sidecar Dog & Best Bud 'Bo' - RIP

Offline Martin

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Re: Alternator maintenance/rebuild
« Reply #1 on: July 07, 2016, 05:07:00 PM »
At least pull it apart and assess it, it could be an easy fix.
C.heers Martin.
  • North Lakes Queensland Australia
  • 1992 K75s Hybrid, Lefaux, Vespa V twin.

Offline Motorhobo

  • +25 years of K75
  • ^ Quintessential Motobricker
  • Posts: 1530
Re: Alternator maintenance/rebuild
« Reply #2 on: July 07, 2016, 05:15:10 PM »
Problem is, it works fine as is -- what I'm looking for is preventative maintenance and I'm not sure I would recognize it if something were amiss and on the verge of failure. I'd much rather give this to someone who knows wtf they're doing even if I have to pay them for their experience and knowledge. I know -- pay someone for their experience and knowledge -- who does that? Well, I kind of depend on people paying me for mine, so once in a while I don't mind paying other people for theirs, especially if it's something I know diddly about.
1994/1995 K75 ABS Frankenbike: original engine 136k miles, frame from Gary Weaver (RIP), 173k miles -- Current Odometer: 198k miles
1994 K75 since 2013, 82,000 mi (19k mine) w/California Sidecar Friendship II Sidecar & Black Lab 'Miss B' - RIP

Past: 1974 Honda 550/4 (first bike), 1994 K75 (sold), 1995 K75 ABS (parts bike), Sidecar Dog & Best Bud 'Bo' - RIP

Offline Martin

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  • Posts: 4475
Re: Alternator maintenance/rebuild
« Reply #3 on: July 07, 2016, 05:41:45 PM »
Not a lot to check, make sure the bushes/ bearings are not worn. In the case of bearings the should rotate smoothly not notchy, no excessive lateral play, end play within tolerances not excessive. Brushes should be wearing evenly and in the permitted length tolerances. Commutator should appear smooth no scarring or deep wear. Commutator segments should be well defined with even well defined separation.
C.heers Martin.
  • North Lakes Queensland Australia
  • 1992 K75s Hybrid, Lefaux, Vespa V twin.

Offline Motorhobo

  • +25 years of K75
  • ^ Quintessential Motobricker
  • Posts: 1530
Re: Alternator maintenance/rebuild
« Reply #4 on: July 07, 2016, 05:58:05 PM »
All right Martin you heartless bugger -- I will add it to my already-overloaded to-do list and staple it to my nuts -- but if they start dragging on the floor I'm going to ignore you and send it out to an auto electrics shop.
1994/1995 K75 ABS Frankenbike: original engine 136k miles, frame from Gary Weaver (RIP), 173k miles -- Current Odometer: 198k miles
1994 K75 since 2013, 82,000 mi (19k mine) w/California Sidecar Friendship II Sidecar & Black Lab 'Miss B' - RIP

Past: 1974 Honda 550/4 (first bike), 1994 K75 (sold), 1995 K75 ABS (parts bike), Sidecar Dog & Best Bud 'Bo' - RIP

Offline Martin

  • ^ Quintessential Motobricker
  • Posts: 4475
Re: Alternator maintenance/rebuild
« Reply #5 on: July 07, 2016, 06:04:26 PM »
Only do it if your heart is in it, Lectric Gremlins know when your heart is not in it and will attack with vengeance. No shame in going to a professional. Just thought I would give you a run through on what to check.
Regards Martin.
  • North Lakes Queensland Australia
  • 1992 K75s Hybrid, Lefaux, Vespa V twin.

Offline Motorhobo

  • +25 years of K75
  • ^ Quintessential Motobricker
  • Posts: 1530
Re: Alternator maintenance/rebuild
« Reply #6 on: July 07, 2016, 06:27:06 PM »
I appreciate the encouragement -- at this point it's up to the to-do list stapled to my testicles.
1994/1995 K75 ABS Frankenbike: original engine 136k miles, frame from Gary Weaver (RIP), 173k miles -- Current Odometer: 198k miles
1994 K75 since 2013, 82,000 mi (19k mine) w/California Sidecar Friendship II Sidecar & Black Lab 'Miss B' - RIP

Past: 1974 Honda 550/4 (first bike), 1994 K75 (sold), 1995 K75 ABS (parts bike), Sidecar Dog & Best Bud 'Bo' - RIP

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