Author Topic: Need to Rivet... Side Cases  (Read 6124 times)

Offline jay1622

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Need to Rivet... Side Cases
« on: September 20, 2016, 01:03:35 PM »
I'm sure it's easy as pie, but it's something I've never done so I figured I'd ask you all... I need to drill out and swap the lock stops on my side cases. The one on the left is new, but is incompatible with my inner side cases. Something called a "pop rivet" should work, yes? I'm guessing that's what these are?
  • Charlotte
  • Previous: 1986 K75S, 1977 R75/7, 1999 R1200C, 2003 R1150GS, 2001 F650GS, 2005 R1200RT... Current: 2005 R1200RT and my Brick, a 1988 K75S

Offline Laitch

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Re: Need to Rivet... Side Cases
« Reply #1 on: September 20, 2016, 01:22:27 PM »
Something called a "pop rivet" should work, yes?
Yes. I'v used both aluminum and stainless pop rivets when replacing loosened or damaged rivets. Use the smallest effective bit to remove them.
  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles

Offline jay1622

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Re: Need to Rivet... Side Cases
« Reply #2 on: September 20, 2016, 02:03:44 PM »
Will do... And, thanks for the warning. Makes sense.
  • Charlotte
  • Previous: 1986 K75S, 1977 R75/7, 1999 R1200C, 2003 R1150GS, 2001 F650GS, 2005 R1200RT... Current: 2005 R1200RT and my Brick, a 1988 K75S

Offline Filmcamera

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Re: Need to Rivet... Side Cases
« Reply #3 on: September 20, 2016, 07:32:48 PM »
I recently did mine including buying a coupe of new latches from Max BMW that came with rivets.

The ones that came with the new latches worked great but when using others you have purchased yourself make sure you get the right length, if memory serves you need 3/4" not 1/2" long for them to work
  • San Jose, Costa Rica
  • 1991 K100RS 16v ABS1, 2022 Triumph Tiger 900 Rally Pro
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Offline Chaos

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Re: Need to Rivet... Side Cases
« Reply #4 on: September 20, 2016, 09:46:07 PM »
HomeDepot carries replacement latches.  This one has lasted longer than the BMW pot metal original.
  • sw ohio
1987 K75S    VIN 0231
Original owner, Original litter
200,000 miles (plus or minus) and 5 paint jobs
sold 6/23
2023 Ural 2WD sidecar (BMW's bastard step child)

Offline RobP

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Re: Need to Rivet... Side Cases
« Reply #5 on: September 21, 2016, 08:13:58 AM »
Use a rivet washer on the underside to keep the small expanded section of the rivet from pulling through the poly case.
  • Driftwood, TX
  • 1985 K100RS

Offline jay1622

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Re: Need to Rivet... Side Cases
« Reply #6 on: September 22, 2016, 03:29:25 PM »
All of this is great advice. Thank you.

Chaos, it's gotta be OE. Everything's been OE. Except for the grips.  :2thumbup:
  • Charlotte
  • Previous: 1986 K75S, 1977 R75/7, 1999 R1200C, 2003 R1150GS, 2001 F650GS, 2005 R1200RT... Current: 2005 R1200RT and my Brick, a 1988 K75S

Offline herseyb

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Re: Need to Rivet... Side Cases
« Reply #7 on: September 22, 2016, 04:26:40 PM »
I, on the other hand, will be headed to home depot for a new latch.  Thanks Chaos.
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Offline jay1622

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Re: Need to Rivet... Side Cases
« Reply #8 on: September 26, 2016, 10:18:44 AM »
I recently did mine including buying a coupe of new latches from Max BMW that came with rivets.

The ones that came with the new latches worked great but when using others you have purchased yourself make sure you get the right length, if memory serves you need 3/4" not 1/2" long for them to work

I went with 3mm x 10mm. Very sound words of advice; it truly saved me some cursing and an extra trip to the hardware store.
  • Charlotte
  • Previous: 1986 K75S, 1977 R75/7, 1999 R1200C, 2003 R1150GS, 2001 F650GS, 2005 R1200RT... Current: 2005 R1200RT and my Brick, a 1988 K75S

Offline jay1622

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Re: Need to Rivet... Side Cases
« Reply #9 on: September 26, 2016, 10:22:36 AM »
Use a rivet washer on the underside to keep the small expanded section of the rivet from pulling through the poly case.

When I went to disassemble the rivets on my cases, the washer side went against the plastic part and the plunger portion of the rivet was against the metal cleats. Those were the newer versions. Mine cleats are plastic. I went with using the plunger and 1/8 inch rivet washers on the outer part. Worked like a charm!
  • Charlotte
  • Previous: 1986 K75S, 1977 R75/7, 1999 R1200C, 2003 R1150GS, 2001 F650GS, 2005 R1200RT... Current: 2005 R1200RT and my Brick, a 1988 K75S

Offline Chaos

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Re: Need to Rivet... Side Cases
« Reply #10 on: September 26, 2016, 12:55:16 PM »

Chaos, it's gotta be OE. Everything's been OE. Except for the grips.  :2thumbup:

 :2thumbup:  Understood, You'll miss out on the superior case hinges though!
  • sw ohio
1987 K75S    VIN 0231
Original owner, Original litter
200,000 miles (plus or minus) and 5 paint jobs
sold 6/23
2023 Ural 2WD sidecar (BMW's bastard step child)

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