Author Topic: Fork Spring Replacement  (Read 5837 times)

Offline chico

  • Motobrick Curious
  • Posts: 42
Fork Spring Replacement
« on: July 27, 2014, 12:31:22 PM »
Hi Everyone,

Can I replace the fork springs without draining and changing the fork oil? I know the oil was recently changed by the previous owner and I don't have any real work space but I have a pair of new Progressive springs. Can I just pull the caps, carefully remove the old springs without spilling oil and slide the new ones in with the new spacers?

Thanks! 
  • '86 K75

Offline pallum

  • ^ Proficient Motobricker
  • Posts: 192
Re: Fork Spring Replacemnt
« Reply #1 on: July 27, 2014, 01:28:33 PM »
Yep!
  • Federal Way, WA
1994 K75RT 45,000 miles (Apr 2020)

Offline pdg

  • ^ Proficient Motobricker
  • Posts: 290
Re: Fork Spring Replacemnt
« Reply #2 on: July 27, 2014, 02:54:42 PM »
Do one side at a time, just a little extra insurance in case it decides to tip forward a bit....
1988 K75S

Offline chico

  • Motobrick Curious
  • Posts: 42
Re: Fork Spring Replacemnt
« Reply #3 on: July 27, 2014, 03:25:54 PM »
Nice!! Thanks!   :2thumbup:
  • '86 K75

Offline brokmar

  • Curious
  • Posts: 2
Re: Fork Spring Replacement
« Reply #4 on: July 28, 2014, 09:26:57 AM »
I just replaced the ones on my '88 K75S with Wilbers springs. Wilbers is what is readily available in Europe just as Progressives are on your side of the big water. If you are unlucky like I was, a previous owner will have used heavy and inadequate tools in a hamfisted way, leaving burrs and scratches on top of the tubes. I had to use a Dremel to smooth them out.






I put in a longer bolt - metric - so I could compress the caps enough to gently pry out the locking ring. And I used a 22mm wrench to keep the end caps from turning. I shall probably never use that size wrench again. Then I used the long bolt to lever out the end caps that were now protruding about 8 mm. There is an O-ring holding it in place. It's not threaded.




I really had to wrestle them out because of the burrs left from a previous owner. And I cursed more than even Chris Harris does in this YouTube video where he disassembles a R65 fork. Looks very much like mine did.



This tutorial from the German flyingbrick.de site was a great inspiration. It's in German, but the pictures a very instructive.

http://technik.flyingbrick.de/images/a/a1/31_gabeloel.pdf

Was it worth it? Absolutely. Last season I replaced the rear shock. Great improvement over the probably original shock. And the front springs were the original type with two separate springs and two spacers in each leg. Bike currently has 144000 KM on it.







1988 K75S
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