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The Motobrick Workshop / 1985 K100 RS ... lower crankcase removal - engine out?
« Last post by Sticklebrick on April 30, 2026, 05:15:46 PM »On my 1985 K100 RS, is it possible to remove and replace the lower crank case with the engine still in the frame?
I have stripped the bike from the back to the gearbox and I'm now at the point of beginning to remove the clutch.
According to the wizard AI the lower crankcase cannot be removed without first removing the engine from the frame. Is this correct ?
I have the bike on its side and have the opportunity to remove the clutch and then the lower crankcase however I am worried about "splitting the engine" as the AI says and having to put it back together again "in a balanced manner".
All of this work is necessary as a result of a bolt on the timing cover breaking inside, and falling into the sump... at least this is what I think happened. When I started the bike after replacing the cover gasket there was an almighty bang followed by an oil leak of equal and continuous pressure around the edge of the lower crankcase where it mates with the upper part of the engine.
I have a replacement lower crankcase housing, although it may just be the seal that has gone as a result of impact from the sheared cover bolt, from what I have read in my searches on here and elsewhere, the crankcase could be cracked so I have the replacement lower crankcase here in case it is.
This is the first time I have done this in 25 years of owning K bikes.
So to sum up my question ... as I need to remove the lower crankcase to inspect, do I need to remove the engine to do this or can it be done with the bike supported upright or on its side?
Any advice gratefully received.
I have stripped the bike from the back to the gearbox and I'm now at the point of beginning to remove the clutch.
According to the wizard AI the lower crankcase cannot be removed without first removing the engine from the frame. Is this correct ?
I have the bike on its side and have the opportunity to remove the clutch and then the lower crankcase however I am worried about "splitting the engine" as the AI says and having to put it back together again "in a balanced manner".
All of this work is necessary as a result of a bolt on the timing cover breaking inside, and falling into the sump... at least this is what I think happened. When I started the bike after replacing the cover gasket there was an almighty bang followed by an oil leak of equal and continuous pressure around the edge of the lower crankcase where it mates with the upper part of the engine.
I have a replacement lower crankcase housing, although it may just be the seal that has gone as a result of impact from the sheared cover bolt, from what I have read in my searches on here and elsewhere, the crankcase could be cracked so I have the replacement lower crankcase here in case it is.
This is the first time I have done this in 25 years of owning K bikes.
So to sum up my question ... as I need to remove the lower crankcase to inspect, do I need to remove the engine to do this or can it be done with the bike supported upright or on its side?
Any advice gratefully received.


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