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MOTOBRICK MARKETPLACE => FS WTB WTT ~ Bikes ~ Parts ~ Gear => Topic started by: Donmystic1 on March 02, 2016, 09:11:26 AM

Title: WTB Air intake manifold
Post by: Donmystic1 on March 02, 2016, 09:11:26 AM
I need an air intake manifold for a 1991 BMW K1
This parts plugs into the bottom of the air box and is item number 11 on the parts fiche.
Don

Mystic, CT

860-460-3282
Title: Re: Air intake manifold
Post by: Bill on March 02, 2016, 10:12:47 AM
Search out in project bikes ... some member cafe'd a K! and has a lot of K! bits and as he ditched the intake setup may be that part is available
Title: Re: WTB Air intake manifold
Post by: Donmystic1 on March 05, 2016, 03:43:16 PM
Still needed  :musicboohoo:
Title: Re: WTB Air intake manifold
Post by: Martin on March 05, 2016, 04:52:37 PM
While searching for a replacement would it be possible to repair the original. A competent plastic welder might be able to carry out a satisfactory repair.
Regards Martin.
Title: Re: WTB Air intake manifold
Post by: Donmystic1 on March 05, 2016, 05:36:53 PM
Big pieces are missing .
Title: Re: WTB Air intake manifold
Post by: Martin on March 05, 2016, 05:43:09 PM
Once the type of plastic is determined, pieces can be cut out of a sheet and welded in. I suggest you take it to a plastic welder and let him have a look. You have nothing to loose at this stage.
Regards Martin.
Title: Re: WTB Air intake manifold
Post by: Laitch on March 05, 2016, 06:54:30 PM
Once the type of plastic is determined, pieces can be cut out of a sheet and welded in.
And where do you find a plastic welder, Don? Contact a heating/ventilating contractor. You could also try repairing it using epoxy resin on fiberglass cloth strips shingled over the holes then finished with sanding and painting. It's arts-and-craftsy fun for sure. You could eventually end up making kayaks and boats if you're not careful.

How about a photo of the flip-side?
Title: Re: WTB Air intake manifold
Post by: Donmystic1 on March 05, 2016, 07:18:59 PM
Flip side
Title: Re: WTB Air intake manifold
Post by: Laitch on March 05, 2016, 07:32:03 PM
Thanks, Don. I'd definitely try the resin/cloth method if a replacement or welding doesn't happen. Give it try on some plastic of a similar density; it'll cost you under 20 bucks for enough supply to repair that, a truck's rusty, perforated cab corner and a few other choice metal or plastic relics. Rubber gloves, ventilation and a temperature above 50ºF are essential. It can get smelly and messy so the kitchen table or prime living space won't fly for this project.
Title: Re: WTB Air intake manifold
Post by: The Mighty Gryphon on March 05, 2016, 07:36:29 PM
Here's some videos that show you how to weld plastic.  There is a ton of them on You Tube.

https://www.youtube.com/watch?v=qb_u-KiQRrU

https://www.youtube.com/watch?v=S_0ge01X5jI

If you want to go new, Max BMW shows your part on the K1 fiche.

http://www.maxbmwmotorcycles.com/fiche/DiagramsMain.aspx?vid=51707&rnd=07012015

p/n 13 72 1 464 110    $54.29
Title: Re: WTB Air intake manifold
Post by: The Mighty Gryphon on March 05, 2016, 07:40:28 PM
Laitch, that intake is made of either polypropylene or ABS.  Either way, fiberglass won't work on it because it won't stick.  Almost nothing will.  Welding or stitching with fine stainless fishing leader are probably the best ways to go.
Title: Re: WTB Air intake manifold
Post by: Laitch on March 05, 2016, 07:42:41 PM
Well, if it won't stick then the he-manliness of plastic welding as emphasized by the music would be the way to go.
There are a lot of choices out there for ABS repair, Don. I think you'll come out of this for way less than the cost of an original part. Certainly worth a try.
Title: Re: WTB Air intake manifold
Post by: Donmystic1 on March 06, 2016, 08:46:56 AM
I saw a week ago that max could get them from Germany.a used one will work just fine as will mine with the unsightly duct tape.
Title: Re: WTB Air intake manifold
Post by: Donmystic1 on March 06, 2016, 08:48:23 AM
I am waiting on the guy in Mexico to make a decision on selling his parts.
Title: Re: WTB Air intake manifold
Post by: Laitch on March 06, 2016, 08:53:31 AM
I saw a week ago that max could get them from Germany.a used one will work just fine as will mine with the unsightly duct tape.
If you feel compelled to do something, Don, you could always upgrade the tape and spray the whole assembly with textured coating as camouflage.
Title: Re: WTB Air intake manifold
Post by: Donmystic1 on March 06, 2016, 12:22:16 PM
I could use Gorilla tape in black and then spray it.

Good idea :clap:
Title: Re: WTB Air intake manifold
Post by: Donmystic1 on April 01, 2016, 02:08:32 PM
I no longer need the part.
I found on on the internet.
Title: Re: WTB Air intake manifold
Post by: Martin on April 01, 2016, 04:52:26 PM
All things come to those who wait, or go out and steal it.
Regards Martin.