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TECHNICAL MOTOBRICK WRENCHING In Remembrance of Inge K. => The Motobrick Workshop => Topic started by: herseyb on August 11, 2015, 12:01:41 PM

Title: Acceptable mounting points for DIY bash plates and crash guards on K75?
Post by: herseyb on August 11, 2015, 12:01:41 PM
Hey gang,

The original engine guards are pretty steep in cost these days, so I'm looking into fabricating a bash plate and some crash bars. 

Could anyone take some photos of acceptable mounting points?  I'm having trouble figuring out from the fiche where is safe and where isn't. 

I've got the shorty naked bike with the bucket headlight, not an RT or S..

Thanks!
Title: Re: Acceptable mounting points for DIY bash plates and crash guards on K75?
Post by: TimTyler on August 11, 2015, 12:11:08 PM
My RTP crash bars connect to the engine mounts and the four unused threaded holes around the base of the oil pan.

I like the RTP crash bar design because it wraps around the engine. It's not just connected on the left and right sides separately. When fully assembled it's a single structurally strong piece.
Title: Re: Acceptable mounting points for DIY bash plates and crash guards on K75?
Post by: TimTyler on August 11, 2015, 03:14:12 PM
Some dirty photos.

Title: Re: Acceptable mounting points for DIY bash plates and crash guards on K75?
Post by: herseyb on August 11, 2015, 03:24:39 PM
Ah!  Much appreciated.  Did you support the motor with a jack or something when installing on those mount points?
Title: Re: Acceptable mounting points for DIY bash plates and crash guards on K75?
Post by: TimTyler on August 11, 2015, 03:27:32 PM
I don't think so. Just did one at a time. As I recall it was tough getting one of the screws to line up (front-left, i think).

FWIW - BMW suggests tightening all the frame screws on the right side of the engine and gearbox before the left side to assure proper engine and gearbox alignment in the frame.
Title: Re: Acceptable mounting points for DIY bash plates and crash guards on K75?
Post by: thegingerbeardman on August 11, 2015, 06:19:21 PM
one of the key features of the factory system is the attachment to the cases and upper engine mount
 46 71 2 303 070   

(http://www.maxbmwmotorcycles.com/fiche/NotesParts/46712303070_1_B.jpg)

if they're rigidly mounted you might save a valve cover at the expense of breaking a chunk off your engine case.  i'm honestly not sure which is worse as i'm pretty new to The Brick universe but at ~$30 each from Max Bmw for new ones it's something to consider.

46 71 2 303 068
is the lower mount thing for the k75, also rubber isolated.
Title: Re: Acceptable mounting points for DIY bash plates and crash guards on K75?
Post by: herseyb on August 11, 2015, 06:39:35 PM
I think I'm most partial towards the solution that keeps the bike off me if we go unexpectedly sideways.  How do those rubber bumpers hold out?
Title: Re: Acceptable mounting points for DIY bash plates and crash guards on K75?
Post by: vintagemilano on August 12, 2015, 12:27:34 PM
Having only gone for a slide once, not on my bmw, I would have to say that any crash bar set up is more to protect the bike than the rider as the rider goes skipping across the pavement/ditch on their own trajectory that isn't the same as the bikes. I see crash bars as just really fancy frame sliders.
Title: Re: Acceptable mounting points for DIY bash plates and crash guards on K75?
Post by: TimTyler on August 12, 2015, 12:29:29 PM
I think of them as "tip-over bars".
Title: Re: Acceptable mounting points for DIY bash plates and crash guards on K75?
Post by: petermarek on August 14, 2015, 05:55:37 PM
...
The original engine guards are pretty steep in cost these days, so I'm looking into fabricating a bash plate and some crash bars. 
...

I'm not worried about the cost as much as finding them. Did you find the original engine guards somewhere? I'll pull a bike apart from top to bottom, but I just don't weld, so fabricating my own is pretty much out. 1985 K100 RT - the thigh roaster - I mainly want the bars to put highway pegs on to. And to protect from the tip overs - once already, but I was lucky, just scrapes.

Thanks.
Title: Re: Acceptable mounting points for DIY bash plates and crash guards on K75?
Post by: herseyb on August 17, 2015, 10:57:32 AM
Max BMW has the OEM kit in black, for my naked bike at least.  I think the RT model has a different version, you'd have to check.
Title: Re: Acceptable mounting points for DIY bash plates and crash guards on K75?
Post by: herseyb on August 19, 2015, 11:07:11 AM
Anybody know the diameter and pitch of those bolts coming out of the rubber mounting hardware?

Thanks!