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TECHNICAL MOTOBRICK WRENCHING In Remembrance of Inge K. => The Motobrick Workshop => Topic started by: EpsteintheSwami on March 22, 2015, 10:57:12 AM

Title: K75 Misfires at low revs
Post by: EpsteintheSwami on March 22, 2015, 10:57:12 AM
Hallo there,
Just bought myself a 1992 K75, and its seems to misfire a bit at low revs (between 1.5 and 2500 rpm), also can hear the occasional misfire when its idling.  Apart from that it starts and runs fine, has bags of power and seems perfectly healthy, any idea what could be causing it?
Ive also noticed that it pops a bit on the overrun, only below 3000 revs or thereabouts
Any advice much appreciated!
Thanks
Title: Re: K75 Misfires at low revs
Post by: johnny on March 22, 2015, 11:49:28 AM
greetings epsteintheswami...

welcome to motobrick.com...

whats the history of this moto... how abouts some photos...

j o
Title: Re: K75 Misfires at low revs
Post by: TimTyler on March 22, 2015, 11:50:47 AM
Welcome to Motobrick.com.

Have a look around:

 Search for "rough idle" (https://www.google.com/search?q=site%3Amotobrick.com+rough+idle&oq=site%3Amotobrick.com+rough+idle&aqs=chrome..69i57j69i58.11716j0j4&sourceid=chrome&es_sm=93&ie=UTF-8)

Search for "K75 misfire" (https://www.google.com/search?q=site%3Amotobrick.com+rough+idle&oq=site%3Amotobrick.com+rough+idle&aqs=chrome..69i57j69i58.11716j0j4&sourceid=chrome&es_sm=93&ie=UTF-8#safe=off&q=site:motobrick.com+misfire)
Title: Re: K75 Misfires at low revs
Post by: Chaos on March 22, 2015, 04:11:39 PM
as for the popping, they all do that.
Title: Re: K75 Misfires at low revs
Post by: rbm on March 22, 2015, 08:48:53 PM
Popping could be a sign of air leakage somewhere in the exhaust.  Maybe near the joint at the header or at the exhaust ports.
Title: Re: K75 Misfires at low revs
Post by: EpsteintheSwami on March 23, 2015, 09:36:56 AM
Hi there,
Thanks for all your responses.  Glad to hear the popping is normal for this bike, I'm new to fuel injected motorcycles and thought this might be a symptom of a lean mixture (or it might be as RBM says leakage in the exhaust, it does sound fairly loud although there are no apparent leaks)
Searched for K75 misfire and rough idling as suggested but haven't been able to find anyone with the same symptoms, all the related posts were detailing problems a lot worse than mine!   As I said the bike is running brilliantly but it always hesitates and stumbles a little at low revs.  The plugs look the right colour, nice pale brown in the centre, not sooty.  I might change them just to be sure.  From the little I know about fuel injected vehicles I think its possible the injectors might need a clean?  If they're not atomising the fuel as well as they should then I suppose that would be most apparent at low revs.  Anything else you think I should try before having them cleaned?
Don't know a great deal about the history of the bike except that its a 1992 with 57000 miles on the clock, completely original in good clean condition, clearly been looked after except for the fairing pockets being botched up and the side panels handpainted.  Previous owner clearly didn't like cornering as the tires are worn a little flat in the centre, so until I get them changed I'm taking it easy.   Still, had a good ride up the Hartside Pass yesterday, it was dry and sunny and I managed to scrape the pegs round a few of the corners.  It surprised how wells these bricks can corner even with flat tires!!!
I'll get some pictures loaded up once I've found my battery charger.
Apologies for the lengthy reply!
Title: Re: K75 Misfires at low revs
Post by: The Mighty Gryphon on March 23, 2015, 12:57:57 PM
How is the idle balance on the throttle bodies?  There are some threads about doing it on the forum. 

No promises, but it might help the hesitation and the popping.

Chevron Techron in the tank will help with any crap in the fuel injectors. 

Is there a seal where the headers enter the muffler?  My bike backfired a lot more when that seal wasn't there.
Title: Re: K75 Misfires at low revs
Post by: EpsteintheSwami on March 27, 2015, 06:26:09 AM
Problem solved!!!
Turned out to be a loose plug cap.  Noticed it was loose when I had the plugs out, after putting them back in I noticed the misfire was gone, then a few miles down the road the bike lost all power and started running like crap.  So took the plate off again to find it had came off completely this time.  Got a new one ordered, in the meantime I've got a sock in there wedged between the plate and plug cap to hold it on, seems to be doing the job for now!
Just goes to show you should always check out the obvious stuff first before you start worrying about injectors and throttle body synchronisation and whatnot.
Hurrah!
Thanks for all your advice, next time it'll be a real problem I promise!
Title: Re: K75 Misfires at low revs
Post by: Etzy on April 09, 2015, 08:54:13 PM
A related question. Just bought my first street bike, made it a 1992 k75. Love at first site. Noticed some popping as mentioned as normal for all,that is good to hear for sure. I have noticed something a bit different with the idle and that is a semi-regular hiccup that has a mechanical/metallic sound to it. Occurs when at stop but not noticed at any other time. The bike runs great with only 21,000mi on it. Any ideas on this? Thanks.
Title: Re: K75 Misfires at low revs
Post by: Scott_ on April 09, 2015, 11:02:45 PM
Problem solved!!!
Turned out to be a loose plug cap.  Noticed it was loose when I had the plugs out, after putting them back in I noticed the misfire was gone, then a few miles down the road the bike lost all power and started running like crap.  So took the plate off again to find it had came off completely this time.  Got a new one ordered, in the meantime I've got a sock in there wedged between the plate and plug cap to hold it on, seems to be doing the job for now!
Just goes to show you should always check out the obvious stuff first before you start worrying about injectors and throttle body synchronisation and whatnot.
Hurrah!
Thanks for all your advice, next time it'll be a real problem I promise!

Just out of curiosity, did the plug have the threaded cap on the top of it? Some brands of plugs only come with the threaded stud and not the "cap" that the spark plug wire snaps onto.......
Title: Re: K75 Misfires at low revs
Post by: The Mighty Gryphon on April 09, 2015, 11:48:42 PM
Exactly.  NGK specifies a D7EA plug for the brick engines.  These plugs do not come with the nut that goes on the threaded terminal.  You have to reuse the old nut or contact NGK support to get some sent to you.  I got a dozen over the winter from NGK North America in Michigan.