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TECHNICAL MOTOBRICK WRENCHING In Remembrance of Inge K. => The Motobrick Workshop => Topic started by: pinhead on August 25, 2021, 06:23:55 PM

Title: 1985 KRT 100 headlamp bulb replacement
Post by: pinhead on August 25, 2021, 06:23:55 PM
What is the best way to get at the headlamp bulb on a full fairing KRT?  I took out my original owners manual and it said to remove the headlight cowl and then headlight assembly.  Trouble is, there is no headlight cowl, its a full fairing bike.  So the instructions BMW gave in their owners manual is of no use to the KRT100.  Also, what's the best headlamp bulb, brightness, longevity, etc to replace with?  Thanks!
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: The Mighty Gryphon on August 25, 2021, 07:59:04 PM
No special tricks that I know of.  Just block out a couple hours and take your time.  Turning the front wheel from side to side should reveal a location that will allow you to get your hand in there.  The hardest part of the job is getting the bulb assembly locked into the back of the headlight and putting the rubber dust cover back on.  A very light coat of liquid soap where the dust cover goes helps it slide on.

I've had good luck with the Sylvania/Osram bulbs from the local auto parts store(Carquest).  Look at the light output and life span on the package.  Higher lumens output means less life.  There is a bulb that sells for about $25 a pair that I use.  To get maximum life, I try to run the high beam during the day and switch to the low beam at night to avoid blinding oncoming drivers. 

I usually get about 15,000 reliable miles out of the Sylvania/Osram bulb on my bikes. On my touring RT, I will proactively change the bulb as part of annual maintenance so I can avoid having to replace the headlight at night on the side of the road someplace in the middle of Wyoming or Nebraska. 

 

Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: frankenduck on August 25, 2021, 08:34:49 PM
It's 2021. I run LED headlights in my K bikes.

LED vs factory in the RT/RS headlight:

(http://www.kbikeparts.com/classickbikes.com/ckb.tech/0.ckb.tech.files/hltest/hltestpics666/1aL.LED.Fact.JPG)
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: pinhead on August 25, 2021, 09:18:18 PM
No special tricks that I know of.  Just block out a couple hours and take your time.  Turning the front wheel from side to side should reveal a location that will allow you to get your hand in there.  The hardest part of the job is getting the bulb assembly locked into the back of the headlight and putting the rubber dust cover back on.  A very light coat of liquid soap where the dust cover goes helps it slide on.

I've had good luck with the Sylvania/Osram bulbs from the local auto parts store(Carquest).  Look at the light output and life span on the package.  Higher lumens output means less life.  There is a bulb that sells for about $25 a pair that I use.  To get maximum life, I try to run the high beam during the day and switch to the low beam at night to avoid blinding oncoming drivers. 

I usually get about 15,000 reliable miles out of the Sylvania/Osram bulb on my bikes. On my touring RT, I will proactively change the bulb as part of annual maintenance so I can avoid having to replace the headlight at night on the side of the road someplace in the middle of Wyoming or Nebraska.

I get my hand back there but nothing moves.  How do you get bulb loose?  I assume you twist counterclockwise but nothing moves.  ?
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: frankenduck on August 25, 2021, 09:36:25 PM
(https://i.imgur.com/MLEdkEd.jpg)
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: frankenduck on August 25, 2021, 09:45:44 PM
(https://i.imgur.com/oMTKUUb.jpg)
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: pinhead on August 26, 2021, 05:37:06 PM
Thanks!! I took one of the glove boxes off so I could get my big hands back there and it came out pretty easily!  I am going with LED bulb too!

Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: The Mighty Gryphon on August 26, 2021, 11:27:20 PM
I'd like to go with an LED bulb.  What are you using?  The ones I've seen have big heat sinks that look like they won't fit in the space behind the headlight in the fairing.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: pinhead on August 27, 2021, 12:01:51 PM
Well I bought the AUXITO H4 9003 HB2 LED Bulb Hi/Lo Beam White Motorcycle Headlight High Power US on Ebay, hasn't come yet.  I will let you know if it doesn't fit.  It is a bulb made specifically for motorcycles
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: Laitch on August 27, 2021, 06:28:26 PM
Although I won't be buying one of these because my H4 incandescents have lit up moose, bear, woodchucks and joggers sufficiently to avoid thrilling outcomes, I'm looking forward to a review of this bulb, especially after watching this news from the other side of the street.

https://www.youtube.com/watch?v=nnD_sDWNjEw (https://www.youtube.com/watch?v=nnD_sDWNjEw)
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: frankenduck on August 27, 2021, 07:08:52 PM
Well I bought the AUXITO H4 9003 HB2 LED Bulb Hi/Lo Beam White Motorcycle Headlight High Power US on Ebay, hasn't come yet.  I will let you know if it doesn't fit.  It is a bulb made specifically for motorcycles

An H4 bulb is an H4 bulb.  The notion that an H4 bulb is specifically made for motorcycles is silly. (It's just a marketing ploy.)

For early Ks that use the locking ring the base of the bulb needs to be 31mm or less in diameter.

(http://www.kbikeparts.com/classickbikes.com/ckb.tech/0.ckb.tech.files/hltest/hltest2.jpg)

Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: frankenduck on August 27, 2021, 07:15:23 PM
Although I won't be buying one of these because my H4 incandescents have lit up moose, bear, woodchucks and joggers sufficiently to avoid thrilling outcomes, I'm looking forward to a review of this bulb, especially after watching this news from the other side of the street.

https://www.youtube.com/watch?v=nnD_sDWNjEw (https://www.youtube.com/watch?v=nnD_sDWNjEw)

He's correct about the 3/4 sided 360 degree bulbs. They're garbage. But a good LED does not have to be thin as he suggests. The LED bulbs I use work just fine (have good high and low beam patterns with no dark spots) and they aren't thin.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: frankenduck on August 27, 2021, 07:36:11 PM
Another advantage of using an LED headlight bulb is that they consume less power.  Not to save on energy or anything like that but because all of the headlight power goes through the left combination switch since the factory wiring has no headlight relays.  Eventually the contact sparks from 60/55 watts when you go high/low wear out the contacts in the switch.  For example, the LED bulbs I use are 40W high and 20W low so they cause less wear on the switch contacts.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: beemuker on August 28, 2021, 09:44:52 AM
He's correct about the 3/4 sided 360 degree bulbs. They're garbage. But a good LED does not have to be thin as he suggests. The LED bulbs I use work just fine (have good high and low beam patterns with no dark spots) and they aren't thin.
so, what are you using?
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: The Mighty Gryphon on August 28, 2021, 02:23:58 PM
so, what are you using?

I think the Duck's selling an LED headlight bulb.  He'll give you a good deal if you buy one from him.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: pinhead on August 31, 2021, 04:56:44 PM
An H4 bulb is an H4 bulb.  The notion that an H4 bulb is specifically made for motorcycles is silly. (It's just a marketing ploy.)

For early Ks that use the locking ring the base of the bulb needs to be 31mm or less in diameter.

(http://www.kbikeparts.com/classickbikes.com/ckb.tech/0.ckb.tech.files/hltest/hltest2.jpg)

I may be wrong, but my understanding of bulbs made in general for motorcycles, have extra design factors included for with standing vibration and avoiding early failure.  Yes they are identical to any other H4 and give similar light.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: frankenduck on August 31, 2021, 05:11:29 PM
standing vibration

Non-issue for a K75.  icon_cheers
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: Martin on August 31, 2021, 07:30:15 PM
Vibration what vibration? After resisting going down the LED globe route due to bad reviews for a long long time. I finally bit the bullet after finding some good reviews. I bought a pair of Cougar H4's in December 2020 off Amazon $74.57. https://www.amazon.com.au/Cougar-Motor-H4-LED-Installation/dp/B08VRMG5Q7/ref=sr_1_3? Reasonably easy to fit except the rubber boot had to be deleted. As per Frankenducks  YouTube video they are dual sided and there are more and more turning up with good patterns. I've only ridden a couple of night time trips and they are an improvement over the Austa brand halogen 100/55W halogen. The pattern can be adjusted by rotating the globe and it is fan cooled The pictures show a pretty good pattern however the bike was parked to the left  of the garage door brace.
Regards Martin
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Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: The Mighty Gryphon on August 31, 2021, 07:58:06 PM
Martin, how does the pattern look when you are back 5m from the door?  The stock H4 bulbs have a widening pattern onto the shoulder of the road that I don't see in your photos.

I do a lot of riding at night on rural roads and I need a lot of illumination to see the damn deer that are waiting just off the road for the opportunity to jump in front of me.  LED's look like the only way to get the light intensity I want without melting all the plastic bits in the headlight, but the ones I've seen have trouble throwing enough light where it needs to be without a lot of scatter that can piss off approaching drivers.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: Martin on August 31, 2021, 08:15:44 PM
Gryph it's kind of hard to get 5 metres back from the door as my garage is only 6 metres long. And I can't do it from the front as my driveway slopes down. It might take a couple of days but I'll see what I can come up with.
Regards Martin.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: The Mighty Gryphon on August 31, 2021, 08:21:48 PM
Thanks, Martin!  Hope you're putting some miles on your bike.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: Martin on August 31, 2021, 08:42:30 PM
I've been off her for a couple of weeks. Izzy must have taken offence at something and she crash tackled me to the ground. A couple of mates came to the rescue and pulled her off me and managed to reinstate me on her for the ride home. We then went away for a week leaving her in solitary confinement without the car to talk to. She has since apologised and we are planning another ride in a couple of weeks.
Regards Martin.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: Laitch on August 31, 2021, 08:50:04 PM
I may be wrong, but my understanding of bulbs made in general for motorcycles, have extra design factors included for with standing vibration and avoiding early failure
Motorcycle headlight fixtures are designed to isolate the the bulb from vibration as much as possible and transmit the light effectively. The bulbs within them are the same as auto bulbs.
An H4 bulb is an H4 bulb.  The notion that an H4 bulb is specifically made for motorcycles is silly. (It's just a marketing ploy.)
What makes an H4 bulb a motorcycle H4 bulb is that only one bulb comes in the package.  :laughing4-giggles:
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: frankenduck on August 31, 2021, 08:55:33 PM
Motorcycle headlight fixtures are designed to isolate the the bulb from vibration as much as possible and transmit the light effectively. The bulbs within them are the same as auto bulbs.What makes an H4 bulb a motorcycle H4 bulb is that only one bulb comes in the package.  :laughing4-giggles:

With respect to vibration - it's not like we're riding HDs with noisy paint-shaker motors.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: pinhead on September 01, 2021, 03:45:29 PM
With respect to vibration - it's not like we're riding HDs with noisy paint-shaker motors.

Thats quite true.  I modified my headlight assembly on a Yamaha RD350 (lots of vibration).  I installed low wattage halogen lights, standard type not specifically for bikes.  They last only a few times for a ride at night before filament fails. 

True the BMW is as smooth as a car.  But not all motorcycles are.  and when the make a general light bulb they have to cover it for any motorcycle application.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: frankenduck on September 01, 2021, 04:11:59 PM
Thats quite true.  I modified my headlight assembly on a Yamaha RD350 (lots of vibration).  I installed low wattage halogen lights, standard type not specifically for bikes.  They last only a few times for a ride at night before filament fails. 

True the BMW is as smooth as a car.  But not all motorcycles are.  and when the make a general light bulb they have to cover it for any motorcycle application.

Prior to using LED headlights, I added relays to my K bikes and ran 100/90 H4 bulbs from Ebay Chicoms. They cost $8/pair and I guarantee you that they were manufactured as inexpensively as possible. They worked well in terms of the amount of light they put out and Hi/LO beam patterns. The "worst" mileage I've gotten out of any of them is about 22,000 miles on my K1100RS.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: Laitch on September 01, 2021, 09:30:11 PM
Thats quite true.  I modified my headlight assembly on a Yamaha RD350 (lots of vibration).  I installed low wattage halogen lights, standard type not specifically for bikes.
What is the bike specific bulb of your recommendation?
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: pinhead on September 02, 2021, 03:06:48 PM
What is the bike specific bulb of your recommendation?
it is no longer available,  a sealed bulb in an entire unit, not a sealed beam standard.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: Martin on September 03, 2021, 08:15:51 PM
Gryph I'm managing to sneak up on the 5 metres, these two pictures are from 3 metres. I'm still looking for a dark spot that i can do a 5 metre shot.
Regards Martin.
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Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: The Mighty Gryphon on September 03, 2021, 11:29:14 PM
Thanks, Martin!  I'm pretty sure the pattern won't change much with another 2 meters. 

Looks like it throws a good amount of light down range, but for some reason, the pattern doesn't seem to throw a lot of light off to the side of the road where the deer lurk waiting to leap in front of my machine.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: Laitch on September 04, 2021, 07:43:46 AM
Gryph I'm managing to sneak up on the 5 metres, these two pictures are from 3 metres. I'm still looking for a dark spot that i can do a 5 metre shot.
I think you have plenty of light to keep you from running into your garage doors, Martin.  :laughing4-giggles: Maybe find a level street, indicate where a hundred yard distance is by hanging balloons or patriotic bunting then take some photos.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: Martin on September 04, 2021, 05:43:12 PM
Laitch it's not that easy, there's not too much level around here and it's pretty well lit. Also people tend to get a bit suspicious when you ride up their drive on high beam. And although we aren't as well armed it's still hurts when hit with a well aimed Beemerang.
Regards Martin.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: Laitch on September 04, 2021, 06:03:16 PM
there's not too much level around here and it's pretty well lit. Also people tend to get a bit suspicious when you ride up their drive on high beam.
So those are the garage doors of other people? :nono2: How do you get inside, reverse engineering? Isn't there a vast, unlit territory inhabited only by kangaroos, crocodiles, human-flesh-eating jellyfish and pie shops just minutes from your doorstep?
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: Martin on September 04, 2021, 07:03:25 PM
Due to advancing years I no longer like to tangle with roos, crocs, jellyfish, advancing waistline eliminates pie shops.
Regards Martin.
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: Laitch on September 04, 2021, 07:19:08 PM
Due to advancing years I no longer like to tangle with roos, crocs, jellyfish, advancing waistline eliminates pie shops.
I doubt any of those hit you with a Beemerang. For one thing, that would be bad business for a pie shop. More photos!
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: pinhead on September 05, 2021, 12:00:34 AM
I just got back from a night ride after installing the new LED Bulb.  It works great.  I was worried on the low beam that it might blind oncoming drivers but that was not the case.  In fact, I think it dims down a little too much.  But on the bright beam its all you want when riding on a back country road.  Birght light on both sides as far as the eye can see!
Title: Re: 1985 KRT 100 headlamp bulb replacement
Post by: frankenduck on September 07, 2021, 09:35:44 PM
The RS/RT/LT beam can be adjusted several ways:

(http://www.kbikeparts.com/classickbikes.com/ckb.tech/0.ckb.tech.files/hlh4.change/hlh4.c20.jpg)

LEFT/RIGHT - Turn the knob clockwise to adjust the beam towards the left or counter-clockwise to adjust the beam towards the right.


UP/DOWN - There are two mechanisms for adjusting beam height: a white lever for macro adjustments and a black hex knob for fine tuning.

The white macro lever has three positions: up, middle and down. This is handy for quick headlight adjustments when you have changing loads. e.g. Riding solo with no luggage vs. riding 2-up with full luggage. Up is the highest  pointing beam and down is the lowest.

Up/down fine tuning: The black knob turned clockwise lowers the beam and turning it counter-clockwise raises it.

For countries where you drive on the right side of the road the low beam cutoff on the right side angles up. I'm pretty sure that the reason for this is to better illuminate road signs.

LED vs. OEM halogen:

(http://www.kbikeparts.com/classickbikes.com/ckb.tech/0.ckb.tech.files/hltest/hltestpics666/1aL.LED.Fact.JPG)