MOTOBRICK.COM

TECHNICAL MOTOBRICK WRENCHING In Remembrance of Inge K. => The Motobrick Workshop => Topic started by: boxer.randy on July 07, 2020, 02:45:21 PM

Title: 92 K75S turns over without key in
Post by: boxer.randy on July 07, 2020, 02:45:21 PM
Left the bike for 7 months. Disconnected the negative. Returned and charged the old battery and tried to start. It almost caught but then died and made a strange sound. Put in a new battery and with the computer out and key off it sparks at the neg and the engine turns over. Before I drain the gas tank - it’s Full of course, am I right in assuming that the starter relay fried? I have a spare ready. Would love to have some advice. Thanks.
Title: Re: 92 K75S turns over without key in
Post by: The Mighty Gryphon on July 07, 2020, 03:32:35 PM
Sounds like the contacts are welded on the starter relay. 

Does the starter spin as soon as you connect the battery even if you aren't pressing the start button?
Title: Re: 92 K75S turns over without key in
Post by: boxer.randy on July 07, 2020, 05:39:25 PM
Yes it spins with everything off. Bought the bike 2 years ago. Was a garage queen with 9000 miles. An exact duplicate of my 92 S that I sold 25 years ago, so I had to have it. After charging the 2007 battery and it all died, I tested the voltage and it read 1.78 volts. I’m Sure I fried the starter relay. Thanks for the reply.
Title: Re: 92 K75S turns over without key in
Post by: volador on July 07, 2020, 06:42:21 PM
Take a breaker bar handle or something of the like and whack the right rear edge of the relay box. You might dis-lodge the contacts.
Title: Re: 92 K75S turns over without key in
Post by: Martin on July 08, 2020, 03:39:48 AM
If tapping it doesn't free it up the cover can be removed with a bit of effort. Once removed the stuck contacts can gently pried apart,
you can then file them with a pints file.
Regards Martin.
Title: Re: 92 K75S turns over without key in
Post by: boxer.randy on July 09, 2020, 03:14:21 PM
Put a new relay in and all is fine. Took apart the old starter relay. Contacts were open but the inputs showed continuity. Must be a short somewhere.